Output Shaft Assemble

Output Shaft Assemble

^ Tools Required
- J 24433 Press Tube

Important:
^ Lubricate all components in transmission fluid before installation.
^ Make sure the oil hole in the collar is 90 degrees from the oil hole in the output shaft.





1. Install the thrust washer using the J 24433 and a hydraulic press.
2. Install the collar using the J 24433 and a hydraulic press.





3. Install the caged needle bearings (3).
4. Install the reverse gear (2).
5. Install the reverse gear blocking ring (1).





Important:
^ The raised center hub of the 5th /Reverse synchronizer assembly faces the 5th gear.
^ Line up the blocking ring tabs and the hub keyways while pressing.

6. Install the 5th /Reverse synchronizer using the J 24433 and a hydraulic press.





7. Install the bearing collar using an appropriate tool and a hydraulic press.





8. Install the 5th gear blocking ring (3).
9. Install the two caged needle bearings (2).
10. Install the 5th gear (1).





Important: The 3rd gear will install very tight. Ensure that the mating surfaces are clean.

11. Install the 3rd gear using the J 24433 and a hydraulic press.





Important: The 4th gear will install very tight. Ensure that the mating surfaces are clean.

12. Install the 4th gear using the J 24433 and a hydraulic press.