Output Shaft Disassemble

Output Shaft Disassemble

^ Tools Required
- J 36513 Gear and Bearing Separator Plate
- J 44378 Press Adapter

Important: The 4th driven gear is a very tight press.





1. Press off the 4th driven gear using the J 36513 (2) and the J 44378 (1).





Important: The 3rd driven gear is a very tight press.

2. Remove the 3rd driven gear using the J 36513 (2) and the J 44378 (1).





3. Remove the 5th gear (1) and the two caged needle bearings (2).





Important: Do not contact the thrust washer under the reverse gear.

4. Remove the bearing collar using the J 36513 (2), under the reverse gear, the J 44378 (1), and a hydraulic press.





5. Remove the following components as an assembly:
5.1. The bearing collar (1)
5.2. The 5th gear blocking ring (2)
5.3. The 5th /Reverse synchronizer assembly (3)
5.4. The reverse blocking ring (4)
5.5. The reverse gear (5)
5.6. The caged needle bearing (6)





Important: Ensure that the J 36513 is not making contact with the pinion gear before pressing off the collar and thrust washer.

6. Remove the collar and the thrust washer using the J 44378 (1), the J 36513 (2), and a hydraulic press.