Installation

Installation Procedure





1. Install the ignition control module.
2. Install the drive belt tensioner.
3. Install the engine mount bracket.
4. Install the generator and the generator bracket.
5. Remove the engine from the engine stand.
6. Install the flywheel.
7. Install the engine to the vehicle.

Notice: Refer to Fastener Notice in Service Precautions.

8. Install the upper transaxle-to-engine bolts (3,4,5) and stud (2).
- Tighten the bolts (3,4,5) and the stud (2) to 75 Nm (55 ft. lbs.).
9. Remove the engine lifting device.
10. Install the power steering pump.
11. Install the radiator inlet hose to the engine.
12. Install the fuel lines to the fuel rail.
13. Install the brake booster vacuum hose to the upper intake manifold.
14. Install the vacuum hoses to the upper intake manifold.
15. Install the heater inlet and outlet hoses to the engine.
16. Install the accelerator control and the cruise control cable with the bracket to the throttle body.
17. Raise the vehicle and remove the transaxle support.
18. Install the radiator outlet hose to the engine.
19. Install the lower transaxle-to-engine bolt (6) and stud (1)
- Tighten the bolt (6) and the stud (1) to 75 Nm (55 ft. lbs.).
20. Install the transaxle brace.
21: Install the torque converter bolts.
22. Install the A/C compressor.
23. Install the starter motor.
24. Install the torque converter covers.





25. Install the engine mount lower nuts.
- Tighten the nuts to 43 Nm (32 ft. lbs.).
26. Install the engine wiring harness grounds to the transaxle.
27. Install the engine wiring harness ground nut to the transaxle stud.
- Tighten the nut to 35 Nm (26 ft. lbs.).
28. Install the 3-way catalytic converter pipe to the right exhaust manifold.
29. Lower the vehicle.
30. Connect the following electrical connectors:
- Body wiring harness-to-engine harness
- Ignition coil Idle air control (IAC) valve
- Throttle position (TP) sensor
- Evaporative emissions (EVAP) canister purge solenoid
- Exhaust gas recirculation (EGR) valve
- Manifold absolute pressure (MAP) sensor
- Heated oxygen (HO2S) sensor
- Crankshaft position (CKP) sensor
- Camshaft position (CMP) sensor
- Knock sensor
31. Install the drive belt.
32. Install the engine mount struts.
33. Install the hood.
34. Install the air cleaner assembly and throttle body air inlet duct.
35. Connect the negative battery cable.
36. Fill the crankcase with engine oil.
37. Fill cooling system.
38. Check and fill the power steering system as necessary.
39. Perform a CKP system variation learn procedure.
40. Inspect for leaks.