Air Temperature Door Replacement - Right

REMOVAL PROCEDURE




1. Remove the HVAC module.
2. Remove the screws retaining the right air temperature actuator.
3. Remove the right air temperature actuator.
4. Remove the air inlet housing retaining screws (1).
5. Remove the air inlet housing (2).




6. Remove the HVAC module upper mounting screws.
7. Release the retaining tab (1) and separate the upper and lower module halves.




8. Remove the HVAC module seal that is located between the upper and lower cases.
Start to remove the HVAC module case seal (blower motor side of case) seal (2) from the lower module case at the position shown (1).




9. Remove the air temperature actuator.

IMPORTANT: The left and right air temperature actuators separate in the center.




10. Remove the air temperature actuators (1, 2).
Carefully pull the air temperature actuators apart in the center to remove the air temperature actuators from the HVAC module case.

INSTALLATION PROCEDURE

IMPORTANT: The left and right air temperature actuators pivot in the center.




1. Install the air temperature actuators (1, 2). Carefully align the air temperature actuators into the HVAC module case.




2. Install the air temperature actuator.




3. Install the new case seal (2) into the HVAC module case (1).




4. Align and install the upper HVAC module case to the lower module case.
Align and secure the retaining tab (1) on the upper module case to the retaining slot on the lower module case.
5. Install the HVAC module upper mounting screws.

Tighten
Tighten the screws to 1.5 N.m (13 lb in).




6. Install the recirculation housing (2).

NOTE: Refer to Fastener Notice in Service Precautions.

7. Install the recirculation housing retaining screws (1).

Tighten
Tighten the screws to 1.5 N.m (13 lb in).




8. Position the right air temperature actuator, then align the slots in the electric actuator drive to the flats of the shaft.
9. Align the locating hole to the alignment pin on the HVAC module case.
10. Slide the actuator drive on the shaft. The actuator drive should set completely on the shaft and the mounting holes should be flush with the mounting screws on the HVAC module case.

NOTE: Refer to Fastener Notice in Service Precautions.

11. Install the screws to the right air temperature actuator.

Tighten
Tighten the screws to 1.5 N.m (13 lb in).

12. Install the HVAC module.