Operation CHARM: Car repair manuals for everyone.

61. Intake Manifold Installation

Intake Manifold Installation





Notice: Refer to Fastener Notice in Service Precautions.

1. Install the intake manifold studs in the manifold face.
^ Tighten the intake manifold studs to 5 Nm (44 lb in).





2. Install a new intake manifold gasket on the intake manifold.
3. Install the intake manifold.
4. Install the intake manifold bolts and nuts. Follow the tightening sequence.
^ Tighten the bolts and nuts to 10 Nm (89 lb in).





5. Install the fuel rail assembly.
6. Install the fuel rail stud.
^ Tighten the stud to 10 Nm (89 lb in).





7. Install new throttle body stud if necessary.
^ Tighten the studs to 6 Nm (60 lb in).





8. Install a new throttle body gasket.
9. Install the throttle body.
^ Tighten the bolts and nuts to 10 Nm (89 lb in).





Important: Ensure that the rear metal tab of the EVAP emission canister valve is resting on the power steering pump metal body.

10. Install the EVAP emission canister valve (2).
^ Tighten the EVAP canister valve to 22 Nm (16 lb ft).
11. Install the EVAP emission canister valve tube (1).