Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Draining Fluids and Oil Filter Removal
2. Engine Flywheel Removal
3. Oil Level Indicator and Tube Removal
4. Exhaust Manifold Removal
5. Intake Manifold Removal
6. Crankshaft Damper Removal
7. Camshaft Cover Removal
8. Engine Front Cover and Oil Pump Removal
9. Timing Chain and Tensioner Removal
10. Intake Camshaft, Bearing Cap, and Lash Adjuster Removal
11. Exhaust Camshaft, Bearing Cap, and Lash Adjuster Removal
12. Balance Shaft Chain and Tensioner Removal
13. Balance Shaft Removal
14. Water Pump Removal
15. Cylinder Head Removal
16. Oil Pan Removal
17. Piston, Connecting Rod, and Bearing Removal
18. Lower Crankcase Removal
19. Crankshaft and Bearing Removal
20. Engine Block Disassemble
21. Engine Block Clean and Inspect
22. Crankshaft Balancer Clean and Inspect
23. Engine Flywheel Clean and Inspect
24. Cylinder Honing
25. Crankshaft and Bearing Clean and Inspect
26. Piston and Connecting Rod Disassemble
27. Piston, Connecting Rod, and Bearing Clean and Inspect
28. Piston and Connecting Rod Assemble
29. Camshaft Clean and Inspect
30. Timing Chain and Sprocket Clean and Inspect
31. Balance Shaft Clean and Inspect
32. Balance Shaft Chain and Sprocket Clean and Inspect
33. Cylinder Head Disassemble
34. Cylinder Head Clean and Inspect
35. Cylinder Head Assemble
36. Oil Pump Disassemble
37. Oil Pump Assemble
38. Intake Manifold Clean and Inspect
39. Exhaust Manifold Clean and Inspect
40. Oil Pan Clean and Inspect
41. Thread Repair
42. Service Prior to Assembly
43. Engine Prelubing
44. Engine Block Assemble
45. Crankshaft and Bearing Installation
46. Lower Crankcase Installation
47. Crankshaft Rear Oil Seal Installation
48. Piston, Connecting Rod, and Bearing Installation
49. Cylinder Head Installation
50. Intake Camshaft, Bearing Cap, and Lash Adjuster Installation
51. Exhaust Camshaft, Bearing Cap, and Lash Adjuster Installation
52. Balance Shaft Installation
53. Water Pump Installation
54. Balance Shaft to Engine Timing
55. Balance Shaft Chain and Tensioner Installation
56. Timing Chain, Sprocket, and Tensioner Installation
57. Crankshaft Front Oil Seal Installation
58. Engine Front Cover and Oil Pump Installation
59. Camshaft Cover Installation
60. Oil Pan Installation
61. Oil Filter Adapter Installation
62. Intake Manifold Installation
63. Crankshaft Damper Installation
64. Exhaust Manifold Installation
65. Oil Level Indicator and Tube Installation
66. Engine Flywheel Installation