Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Draining Fluids and Oil Filter Removal
2. Crankshaft Balancer Removal
3. Engine Flywheel Removal
4. Drive Belt Tensioner Removal
5. Engine Mount Support and Strut Bracket Removal
6. Generator and Engine Lift Front Bracket Removal
7. Oil Level Indicator and Tube Removal
8. Oil Filter Adapter Removal
9. Exhaust Manifold Removal - Left
10. Exhaust Manifold Removal - Right
11. Water Outlet and Engine Coolant Thermostat Removal
12. Valve Rocker Arm Cover Removal - Left
13. Valve Rocker Arm Cover Removal - Right
14. Intake Manifold Removal - Upper
15. Intake Manifold Removal - Lower
16. Valve Rocker Arm and Push Rod Removal
17. Valve Lifter Removal
18. Water Pump Removal
19. Cylinder Head Removal - Left
20. Cylinder Head Removal - Right
21. Oil Pan Removal
22. Oil Pump Removal
23. Oil Pump Drive Removal
24. Crankshaft Front Oil Seal Removal
25. Engine Front Cover Removal
26. Timing Chain and Sprocket Removal
27. Camshaft Removal
28. Piston, Connecting Rod, and Bearing Removal
29. Crankshaft Rear Oil Seal Removal
30. Crankshaft and Bearing Removal
31. Camshaft Bearing Removal
32. Engine Block Disassemble
33. Engine Block Clean and Inspect
34. Cylinder Boring and Honing
35. Engine Block Assemble
36. Crankshaft and Bearing Clean and Inspect
37. Crankshaft Balancer Clean and Inspect
38. Engine Flywheel Clean and Inspect
39. Piston and Connecting Rod Disassemble
40. Piston, Connecting Rod, and Bearing Clean and Inspect
41. Piston and Connecting Rod Assemble
42. Camshaft and Bearings Clean and Inspect
43. Timing Chain and Sprocket Clean and Inspect
44. Valve Lifter Clean and Inspect
45. Valve Rocker Arm and Push Rod Clean and Inspect
46. Cylinder Head Disassemble
47. Cylinder Head Clean and Inspect
48. Valve Guide Reaming, and Valve and Seat Grinding
49. Cylinder Head Assemble
50. Oil Pump Disassemble
51. Oil Pump Clean and Inspect
52. Oil Pump Assemble
53. Engine Front Cover Clean and Inspect
54. Valve Rocker Arm Cover Clean and Inspect
55. Oil Pan Clean and Inspect
56. Intake Manifold Clean and Inspect - Lower
57. Intake Manifold Clean and Inspect - Upper
58. Exhaust Manifold Clean and Inspect
59. Water Pump Clean and Inspect
60. Thread Repair
61. Service Prior to Assembly
62. Engine Prelubing
63. Camshaft Bearing Installation
64. Crankshaft and Bearing Installation
65. Crankshaft Rear Oil Seal Installation
66. Piston, Connecting Rod, and Bearing Installation
67. Camshaft Installation
68. Timing Chain and Sprocket Installation
69. Engine Front Cover Installation
70. Crankshaft Front Oil Seal Installation
71. Oil Pump Drive Installation
72. Oil Pump Installation
73. Oil Pan Installation
74. Cylinder Head Installation - Left
75. Cylinder Head Installation - Right
76. Water Pump Installation
77. Valve Lifter Installation
78. Valve Rocker Arm and Push Rod Installation
79. Intake Manifold Installation - Lower
80. Intake Manifold Installation - Upper
81. Valve Rocker Arm Cover Installation - Right
82. Valve Rocker Arm Cover Installation - Left
83. Water Outlet and Engine Coolant Thermostat Installation
84. Exhaust Manifold Installation - Left
85. Exhaust Manifold Installation - Right
86. Oil Filter Adapter Installation
87. Oil Level Indicator and Tube Installation
88. Generator and Engine Lift Front Bracket Installation
89. Engine Mount Support and Strut Bracket Installation
90. Drive Belt Tensioner Installation
91. Engine Flywheel Installation
92. Crankshaft Balancer Installation