Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Draining Fluids and Oil Filter Removal
2. Crankshaft Balancer Removal
3. Engine Flywheel Removal
4. Drive Belt Tensioner Removal
5. Generator and Engine Lift Front Bracket Removal
6. Oil Level Indicator and Tube Removal
7. Oil Filter Adapter Removal
8. Exhaust Manifold Removal - Left
9. Exhaust Manifold Removal - Right
10. Water Outlet and Engine Coolant Thermostat Removal
11. Valve Rocker Arm Cover Removal - Left
12. Valve Rocker Arm Cover Removal - Right
13. Intake Manifold Removal - Upper
14. Intake Manifold Removal - Lower
15. Valve Rocker Arm and Push Rod Removal
16. Valve Lifter Removal
17. Water Pump Removal
18. Cylinder Head Removal - Left
19. Cylinder Head Removal - Right
20. Oil Pan Removal
21. Oil Pump Removal
22. Oil Pump Drive Removal
23. Crankshaft Front Oil Seal Removal
24. Engine Front Cover Removal
25. Timing Chain and Sprocket Removal
26. Camshaft Removal
27. Piston, Connecting Rod, and Bearing Removal
28. Crankshaft Rear Oil Seal Removal
29. Crankshaft and Bearing Removal
30. Camshaft Bearing Removal
31. Engine Block Disassemble
32. Engine Block Clean and Inspect
33. Cylinder Boring and Honing
34. Engine Block Assemble
35. Crankshaft and Bearing Clean and Inspect
36. Crankshaft Balancer Clean and Inspect
37. Engine Flywheel Clean and Inspect
38. Piston and Connecting Rod Disassemble
39. Piston, Connecting Rod, and Bearing Clean and Inspect
40. Piston and Connecting Rod Assemble
41. Camshaft and Bearings Clean and Inspect
42. Timing Chain and Sprocket Clean and Inspect
43. Valve Lifter Clean and Inspect
44. Valve Rocker Arm and Push Rod Clean and Inspect
45. Cylinder Head Disassemble
46. Cylinder Head Clean and Inspect
47. Valve Guide Reaming, and Valve and Seat Grinding
48. Cylinder Head Assemble
49. Oil Pump Disassemble
50. Oil Pump Clean and Inspect
51. Oil Pump Assemble
52. Engine Front Cover Clean and Inspect
53. Valve Rocker Arm Cover Clean and Inspect
54. Oil Pan Clean and Inspect
55. Intake Manifold Clean and Inspect - Lower
56. Intake Manifold Clean and Inspect - Upper
57. Exhaust Manifold Clean and Inspect
58. Water Pump Clean and Inspect
59. Thread Repair
60. Service Prior to Assembly
61. Engine Prelubing
62. Camshaft Bearing Installation
63. Crankshaft and Bearing Installation
64. Crankshaft Rear Oil Seal Installation
65. Piston, Connecting Rod, and Bearing Installation
66. Camshaft Installation
67. Timing Chain and Sprocket Installation
68. Engine Front Cover Installation
69. Crankshaft Front Oil Seal Installation
70. Oil Pump Drive Installation
71. Oil Pump Installation
72. Oil Pan Installation
73. Cylinder Head Installation - Left
74. Cylinder Head Installation - Right
75. Water Pump Installation
76. Valve Lifter Installation
77. Valve Rocker Arm and Push Rod Installation
78. Intake Manifold Installation - Lower
79. Intake Manifold Installation - Upper
80. Valve Rocker Arm Cover Installation - Left
81. Valve Rocker Arm Cover Installation - Right
82. Water Outlet and Engine Coolant Thermostat Installation
83. Exhaust Manifold Installation - Left
84. Exhaust Manifold Installation - Right
85. Oil Filter Adapter Installation
86. Oil Level Indicator and Tube Installation
87. Generator and Engine Lift Front Bracket Installation
88. Drive Belt Tensioner Installation
89. Engine Flywheel Installation
90. Crankshaft Balancer Installation