Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Valve Clearance Adjustment
2. Camshaft Position Actuator Locking Pin Adjustment
3. Draining Fluids and Oil Filter Removal
4. Engine Flywheel Removal
5. Oil Level Indicator and Tube Removal
6. Exhaust Manifold Removal
7. Intake Manifold Removal
8. Crankshaft Pulley Removal
9. Cylinder Head Cover Removal
10. Water Pump Removal
11. Timing Chain Tensioner Removal
12. Timing Chain Housing Removal
13. Timing Chain and Sprocket Removal
14. Intake Camshaft and Valve Lifter Removal
15. Exhaust Camshaft and Valve Lifter Removal
16. Cylinder Head Removal
17. Oil Filter Adapter Removal
18. Oil Pan Removal
19. Oil Pump Removal
20. Piston, Connecting Rod, and Bearing Removal
21. Crankshaft Rear Oil Seal Removal
22. Crankshaft and Bearing Removal
23. Engine Block Clean and Inspect
24. Crankshaft Pulley Clean and Inspect
25. Engine Flywheel Clean and Inspect
26. Cylinder Boring and Honing
27. Crankshaft and Bearing Clean and Inspect
28. Piston and Connecting Rod Disassemble
29. Piston, Connecting Rod, and Bearing Clean and Inspect
30. Piston and Connecting Rod Assemble
31. Camshafts Clean and Inspect
32. Valve Lifter and Guide Clean and Inspect
33. Timing Chain and Sprocket Clean and Inspect
34. Cylinder Head Disassemble
35. Cylinder Head Clean and Inspect
36. Valve Guide Reaming, and Valve and Seat Grinding
37. Cylinder Head Assemble
38. Oil Pump Disassemble
39. Oil Pump Clean and Inspect
40. Oil Pump Assemble
41. Intake Manifold Clean and Inspect
42. Exhaust Manifold Clean and Inspect
43. Oil Pan Clean and Inspect
44. Thread Repair
45. Service Prior to Assembly
46. Crankshaft and Bearing Installation
47. Crankshaft Rear Oil Seal Installation
48. Piston, Connecting Rod, and Bearing Installation
49. Oil Pump Installation
50. Cylinder Head Installation
51. Intake Camshaft and Valve Lifter Installation
52. Exhaust Camshaft and Valve Lifter Installation
53. Timing Chain and Sprocket Installation
54. Timing Chain Housing Installation
55. Timing Chain Tensioner Installation
56. Water Pump Installation
57. Crankshaft Front Oil Seal Installation
58. Cylinder Head Cover Installation
59. Oil Pan Installation
60. Oil Filter Adapter Installation
61. Intake Manifold Installation
62. Crankshaft Pulley Installation
63. Exhaust Manifold Installation
64. Oil Level Indicator and Tube Installation
65. Engine Flywheel Installation