Service Procedure
Service ProcedureFront Door Glass Bolt Replacement
Caution:
Avoid hands and face being caught by the front door glass when adjusting the height of the front door glass.
1. Adjust the front door glass to align the position of the front door glass bolt with the service hole.
2. Approximately 100 mm (4 in) from the top of the front door trim board, mark off 80 mm (3 in) with tape.
3. Adjust the front door window glass to align with the tape marking.
Notice:
Unhook the clip before unhooking the claw to prevent breaking the bracket garnish.
4. Remove the clip and unhook the claws to remove the front door lower frame bracket garnish.
Notice:
Wrap protective tape around the head of the flathead screwdriver to avoid scratching the power window switch or trim board.
5. Using a flathead screwdriver with protective tape wrapped around the head remove the six (6) clips and claws to separate the power window switch.
6. Remove the power window switch:
^ For LH - Unlock and remove the connector. Refer to the illustration.
^ For RH (with door lock switch) - Disconnect the two (2) connectors
For RH (without door lock switch) - Disconnect the connector.
7. Remove the screw from the door pull handle and remove the handle.
Notice:
Wrap protective tape around the head of the flathead screwdriver to avoid scratching the power window switch or trim board.
8. Remove the screw.
9. Remove the front door trim board.
Notice:
Avoid damaging the inside handle when removing the trim board.
10. Remove the eight (8) clips and remove the trim board.
Notice:
Pull the service cover up carefully to avoid damaging the service cover.
Notice:
Do not allow butyl tape to adhere to any parts.
11. Pull up on the service hole cover until the bolt for the front door glass is visible and then secure the cover in place with tape.
12. Remove the three (3) screws in the front door side panel plate and then remove the side plate.
Caution:
Remove and install bolts one at a time to prevent the door glass from falling. Do not shake or move the vehicle to prevent the door glass from falling.
13. Remove the first design bolt (1), which is securing the front door glass, and install a second design bolt (4). Finger-tighten.
14. Remove the first design bolt (2), which is securing the front door glass, and install a second design bolt (4). Finger-tighten.
15. Tighten both bolts.
Tighten
Tighten to 9 N.m (80 lb in).
16. Reinstall the three (3) bolt screws in the front door side panel.
Important:
Do not perform Steps 17 and 18 unless new butyl tape is required to seal the service cover to the door panel. Proceed to Step 19 if the butyl tape can be reused.
17. Remove the butyl tape from the door panel.
18. Without removing the butyl tape from the service hole cover place approximately 1 m (39 in) of NEW butyl tape along the door panel side.
19. Reattach the front door service hole cover while avoiding wrinkles, and then firmly press down the cover to ensure the cover completely adheres.
20. Secure the trim board in place with the eight (8) clips.
21. Reinstall the trim board with the screw.
22. Reinstall the cover for the inside handle.
23. Reinstall the door pull handle with the screw.
24. Reconnect the power window regulator master switch assembly:
^ For LH - Reconnect the connectors in the order shown in the illustration.
^ For RH (with door lock switch) - Reconnect the two (2) connectors.
^ For RH (without door lock switch) - Reconnect the connector.
25. Reinstall the power window switch with the six (6) clips and claws.
26. Reinstall the bracket garnish with a clip and claw.
27. Verify the power window manual adjustment function.
1. Set the ignition switch to ON.
2. Raise and lower each door glass with the power window regulator master switch and verify that each door glass raises and lowers properly.
3. Raise and lower each door glass with the power window regulator switch at each seat and verify that the door glass raises and lowers properly from that relevant seat.
4. Verify that the door glass can only be adjusted from the driver seat when the window lock switch is set to LOCK.
28. Verify the auto adjustment function (drivers seat switch only):
1. Set the ignition switch to ON.
2. Fully push down (2nd step) the power window regulator master switch located on the drivers side and verify that AUTO DOWN activates and all door glasses lower.
3. While AUTO DOWN is active verify that all door glasses stop when the power window regulator master switch is pressed up.