Operation CHARM: Car repair manuals for everyone.

Procedures

Lock Cylinder Replacement - Door







Removal Procedure

1. Remove the drivers outside door handle bracket.
2. Remove the clip (1) and slide the cam (7), spring (6), lever (5), spring (2), and the rollers (4), away for the lock assembly.
3. Remove the spring (3) from the lock assembly.







4. Using a suitable pair of pliers, pull the door lock barrel housing pin (1). out of the drivers door outside handle bracket (2).







5. Rotate the cover (1), housing (2), 0-ring (8), cylinder assembly (7), sleeve (6), and coupling (5) in a counter-clockwise direction, being careful not lose the two balls (3) while removing from the door outside handle bracket (4).









Installation Procedure
1. Install the coupling (5), sleeve (6) with the two balls (3), cylinder assembly (7) 0-ring (8), housing (2) and cover (1) to the door outside handle bracket (4) while rotating in a clock-wise direction.







2. Install the door lock barrel housing pin (1) to the drivers door outside handle bracket (2).







3. Install the spring (3) to the lock assembly.
4. Install the rollers (4), spring (2), lever (5), cam (7) and clip (1) to the lock assembly.
5. Install the driver's door outside handle bracket.