Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Draining Fluids and Oil Filter Removal
2. Crankshaft Balancer Removal
3. Engine Flywheel Removal
4. Supercharger Belt Tensioner Removal
5. Drive Belt Tensioner Removal
6. Drive Belt Idler Pulley Removal
7. Drive Belt Idler Pulley Bracket Removal
8. Oil Level Indicator and Tube Removal
9. Water Outlet and Engine Coolant Thermostat Removal
10. Water Pump Removal
11. Supercharger Removal
12. Exhaust Gas Recirculation Valve and Pipe Removal
13. Intake Manifold Removal
14. Exhaust Manifold Removal - Left
15. Exhaust Manifold Removal - Right without A.I.R.
16. Exhaust Manifold Removal - Right with A.I.R
17. Valve Rocker Arm Cover Removal - Left
18. Valve Rocker Arm Cover Removal - Right
19. Valve Rocker Arm and Push Rod Removal
20. Cylinder Head Removal - Left
21. Cylinder Head Removal - Right
22. Valve Lifter Removal
23. Oil Pan Removal
24. Oil Pump Suction Pipe and Screen Assembly Removal
25. Crankshaft Front Oil Seal Removal
26. Engine Front Cover Removal
27. Oil Filter Adapter Removal
28. Timing Chain and Sprocket Removal
29. Balance Shaft Removal
30. Camshaft Removal
31. Crankshaft Rear Oil Seal Removal
32. Crankshaft Rear Oil Seal and Housing Removal - First Design
33. Piston, Connecting Rod, and Bearing Removal
34. Crankshaft and Bearing Removal
35. Engine Block Plug Removal
36. Camshaft Bearing Removal
37. Balancer Shaft Bearing Removal
38. Engine Block Clean and Inspect
39. Cylinder Boring and Honing
40. Crankshaft and Bearing Clean and Inspect
41. Crankshaft Balancer Clean and Inspect
42. Engine Flywheel Clean and Inspect
43. Piston and Connecting Rod Disassemble
44. Piston, Connecting Rod, and Bearing Clean and Inspect
45. Piston and Connecting Rod Assemble
46. Camshaft and Bearings Clean and Inspect
47. Timing Chain and Sprocket Clean and Inspect
48. Valve Rocker Arm and Push Rod Clean and Inspect
49. Valve Lifter and Guide Clean and Inspect
50. Cylinder Head Disassemble
51. Cylinder Head Clean and Inspect
52. Valve Guide Reaming, and Valve and Seat Grinding
53. Cylinder Head Assemble
54. Oil Pump Disassemble
55. Oil Pump Clean and Inspect
56. Engine Front Cover Clean and Inspect
57. Oil Pump Assemble
58. Valve Rocker Arm Cover Clean and Inspect
59. Oil Pan Clean and Inspect
60. Supercharger Clean and Inspect
61. Intake Manifold Clean and Inspect
62. Exhaust Manifold Clean and Inspect
63. Water Pump Clean and Inspect
64. Balance Shaft Clean and Inspect
65. Thread Repair
66. Service Prior to Assembly
67. Engine Prelubing
68. Balancer Shaft Bearing Installation
69. Camshaft Bearing Installation
70. Engine Block Plug Installation
71. Crankshaft and Bearing Installation
72. Piston, Connecting Rod, and Bearing Installation
73. Crankshaft Rear Oil Seal and Housing Installation - First Design
74. Crankshaft Rear Oil Seal Installation
75. Camshaft Installation
76. Balance Shaft Installation
77. Timing Chain and Sprocket Installation
78. Engine Front Cover Installation
79. Crankshaft Front Oil Seal Installation
80. Oil Filter Adapter Installation
81. Oil Pump Suction Pipe and Screen Assembly Installation
82. Oil Pan Installation
83. Valve Lifter Installation
84. Cylinder Head Installation - Right
85. Cylinder Head Installation - Left
86. Valve Rocker Arm and Push Rod Installation
87. Valve Rocker Arm Cover Installation - Right
88. Valve Rocker Arm Cover Installation - Left
89. Exhaust Manifold Installation - Right - without A.I.R.
90. Exhaust Manifold Installation - Right - with A.I.R.
91. Exhaust Manifold Installation - Left
92. Intake Manifold Installation
93. Exhaust Gas Recirculation Valve and Pipe Installation
94. Supercharger Installation
95. Water Pump Installation
96. Water Outlet and Engine Coolant Thermostat Installation
97. Oil Level Indicator and Tube Installation
98. Drive Belt Idler Pulley Bracket Installation
99. Drive Belt Idler Pulley Installation
100. Drive Belt Tensioner Installation
101. Supercharger Belt Tensioner Installation
102. Engine Flywheel Installation
103. Crankshaft Balancer Installation