Operation CHARM: Car repair manuals for everyone.

89. Exhaust Manifold Installation - Right - without A.I.R.

Notice: Refer to Fastener Notice in Service Precautions

Notice: When replacing the HO2S perform a code clear with a scan tool, regardless of whether or not a DTC is set. Performing a code clear will reset the HO2S resistance learned value. Failure to perform a code clear may result in an HO2S failure.





1. Install the exhaust manifold studs.
^ Tighten the exhaust manifold studs to 10 Nm (89 in. lbs.).





2. Install the exhaust manifold gasket.
3. Install the exhaust manifold.
4. Install the exhaust manifold bolts and nuts.
^ Tighten the exhaust manifold bolts and nuts to 30 Nm (22 ft. lbs.).
5. Install the right side spark plugs.
^ Tighten the spark plugs to 27 Nm (20 ft. lbs.) when installing the spark plugs in to a new cylinder head.
^ Tighten the spark plugs to 15 Nm (13 ft. lbs.) when re-installing the spark plugs after initial installation.





6. Install the fuel injector sight shield cover bracket.
7. Install the fuel injector sight shield cover bracket nuts.
^ Tighten the fuel injector sight shield bracket nuts to 30 Nm (22 ft. lbs.).
8. Coat the threads of the heated oxygen sensor with anti-seize compound.
9. Install the heated oxygen sensor.
^ Tighten the heated oxygen sensor to 42 Nm (31 ft. lbs.).
10. Install the heated oxygen sensor lead.





11. Install the right engine lift hook.
12. Install the right engine lift hook nut and bolt.
^ Tighten the right engine lift hook nut and bolt to 30 Nm (22 ft. lbs.).