Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Draining Fluids and Oil Filter Removal
2. Crankshaft Balancer Removal
3. Engine Flywheel Removal
4. Drive Belt Tensioner Removal
5. Drive Belt Idler Pulley Removal
6. Drive Belt Idler Pulley Bracket Removal
7. Oil Level Indicator and Tube Removal
8. Water Outlet and Engine Coolant Thermostat Removal
9. Water Pump Removal
10. Intake Manifold Removal - Upper
11. Exhaust Gas Recirculation Valve and Pipe Removal
12. Intake Manifold Removal - Lower
13. Exhaust Manifold Removal - Left
14. Exhaust Manifold Removal - Right without A.I.R.
15. Exhaust Manifold Removal - Right with A.I.R.
16. Valve Rocker Arm Cover Removal - Left
17. Valve Rocker Arm Cover Removal - Right
18. Valve Rocker Arm and Push Rod Removal
19. Cylinder Head Removal - Left
20. Cylinder Head Removal - Right
21. Valve Lifter Removal
22. Oil Pan Removal
23. Oil Pump Suction Pipe and Screen Assembly Removal
24. Crankshaft Front Oil Seal Removal
25. Engine Front Cover Removal
26. Oil Filter Adapter Removal
27. Timing Chain and Sprocket Removal
28. Balance Shaft Removal
29. Camshaft Removal
30. Crankshaft Rear Oil Seal Removal
31. Crankshaft Rear Oil Seal and Housing Removal - First Design
32. Piston, Connecting Rod, and Bearing Removal
33. Crankshaft and Bearing Removal
34. Engine Block Plug Removal
35. Camshaft Bearing Removal
36. Balancer Shaft Bearing Removal
37. Engine Block Clean and Inspect
38. Cylinder Boring and Honing
39. Crankshaft and Bearing Clean and Inspect
40. Crankshaft Balancer Clean and Inspect
41. Engine Flywheel Clean and Inspect
42. Piston and Connecting Rod Disassemble
43. Piston, Connecting Rod, and Bearing Clean and Inspect
44. Piston and Connecting Rod Assemble
45. Camshaft and Bearings Clean and Inspect
46. Timing Chain and Sprocket Clean and Inspect
47. Valve Rocker Arm and Push Rod Clean and Inspect
48. Valve Lifter and Guide Clean and Inspect
49. Cylinder Head Disassemble
50. Cylinder Head Clean and Inspect
51. Valve Guide Reaming, and Valve and Seat Grinding
52. Cylinder Head Assemble
53. Oil Pump Disassemble
54. Oil Pump Clean and Inspect
55. Engine Front Cover Clean and Inspect
56. Oil Pump Assemble
57. Valve Rocker Arm Cover Clean and Inspect
58. Oil Pan Clean and Inspect
59. Intake Manifold Clean and Inspect - Upper
60. Intake Manifold Clean and Inspect - Lower
61. Exhaust Manifold Clean and Inspect
62. Water Pump Clean and Inspect
63. Balance Shaft Clean and Inspect
64. Thread Repair
65. Service Prior to Assembly
66. Engine Prelubing
67. Balancer Shaft Bearing Installation
68. Camshaft Bearing Installation
69. Engine Block Plug Installation
70. Crankshaft and Bearing Installation
71. Piston, Connecting Rod, and Bearing Installation
72. Crankshaft Rear Oil Seal and Housing Installation - First Design
73. Crankshaft Rear Oil Seal Installation
74. Camshaft Installation
75. Balance Shaft Installation
76. Timing Chain and Sprocket Installation
77. Engine Front Cover Installation
78. Crankshaft Front Oil Seal Installation
79. Oil Filter Adapter Installation
80. Oil Pump Suction Pipe and Screen Assembly Installation
81. Oil Pan Installation
82. Valve Lifter Installation
83. Cylinder Head Installation - Right
84. Cylinder Head Installation - Left
85. Valve Rocker Arm and Push Rod Installation
86. Valve Rocker Arm Cover Installation - Right
87. Valve Rocker Arm Cover Installation - Left
88. Exhaust Manifold Installation - Right without A.I.R.
89. Exhaust Manifold Installation - Right with A.I.R.
90. Exhaust Manifold Installation - Left
91. Intake Manifold Installation - Lower
92. Exhaust Gas Recirculation Valve and Pipe Installation
93. Intake Manifold Installation - Upper
94. Water Pump Installation
95. Water Outlet and Engine Coolant Thermostat Installation
96. Oil Level Indicator and Tube Installation
97. Drive Belt Idler Pulley Bracket Installation
98. Drive Belt Idler Pulley Installation
99. Drive Belt Tensioner Installation
100. Engine Flywheel Installation
101. Crankshaft Balancer Installation