Operation CHARM: Car repair manuals for everyone.

Service Procedure

Service Procedure





1. CHECK THE AIRBAG WARNING INDICATOR

1. Verify that the warning indicator comes on when the ignition switch is turned on.

2. After the ignition has been on for approximately 6 seconds check the behavior of the warning indicator.

- Condition # 1: Light Remains On, OR Light Blinking, OR Light Does Not Come On

- Corrective Action: Replace the Sensing and Diagnostic Module (SDM) and install the sub harness. Proceed to STEP 2. CHECK FOR DTCs.

- Condition # 2:: Light Goes Off.

- Corrective Action: Install the sub harness. Proceed to STEP 2. CHECK FOR DTCs

Note
This recall only covers the installation of the sub harness and, if needed, the Sensing and Diagnostic (SDM). No other components in the SRS system are covered by this recall.

2. CHECK FOR DTC's. Use the Diagnostic tool to check for DTCs, if DTCs are present save all freeze frame data and repair as necessary.

3. DISCONNECT THE NEGATIVE BATTERY TERMINAL.

Warning
Wait at least 90 seconds after disconnecting the cable from the negative battery terminal to prevent airbag and seat belt pretensioner deployment.

Follow all precautions as outlined on TIS before servicing the SRS system.

4. SET THE PARKING BRAKE.

5. SLIDE THE DRIVER AND PASSENGER SEAT TO THE REARMOST POSITION.





6. REMOVE THE FOLLOWING

- Instrument cluster finish panel sub-assembly center.

- Shift lever knob sub-assembly (manual trans only).

- Heater control knob

- Instrument cluster finish panel No. 1.

- Instrument panel box.

- Instrument panel finish panel lower center.

7. REMOVE THE FLOOR CARPET LH





Remove the clip and pull back the floor carpet.

Note

- Wear protective gloves.

- Remove the floor carpet enough to gain access to the SDM.

8. REMOVE THE FLOOR CARPET RH





Remove the 2 clips and pull back the floor carpet.

Note
- Wear protective gloves.

- Remove the floor carpet enough to gain access to the SDM.

9. REMOVE AIR DUCT REAR No. 3





1. Pull the upper portion of the duct (1) rearward to disengage the 2 upper claws.

2. Pull the bottom portion of the duct (2) upward to disengage the 4 claws and remove the duct.

10. DISCONNECT THE SENSING AND DIAGNOSTIC MODULE (SDM) CONNECTORS

Disconnect the 3 connectors.

11. REPLACE THE SDM (Required IF Vehicle Exhibited Condition # 1 Above)





1. Remove the 3 bolts and the SDM

2. Install a NEW SDM, then continue to STEP 12.

Tighten
TIGHTEN to 13 ft. lb (17.5 Nm)

Caution
To prevent the tape from interfering with the connectors, DO NOT wrap the tape around the front portion (2) of the connectors.

12. PREPARE THE SUB HARNESS





To prevent noise, secure the 3 female connectors together with vinyl tape as shown in location (1). DO NOT WRAP the tape in the shaded area (2).

13. POSITION THE SUB HARNESS





Fold back the plastic sheet (1) on the top of the SDM.

Note
DO NOT remove the plastic sheet as it will cause the sensor label to peel off.

14. CONNECT THE SUB HARNESS





Connect the 3 NEW connectors to the SDM.

Manual Transmission





Automatic Transmission





1. Connect the 3 vehicle-side connectors to the NEW sub harness. Reference the correct illustration based on transmission type for wire routing.

2. For Manual Transmission vehicles pass the sub wire harness to the right of the shift cable (1).

3. For Automatic Transmission vehicles pass the sub wire harness under the parking lock cable (1). The sub harness additionally routes to the right of the shift cable (2).

Caution
The water guard sheet is critical to prevent water from the air conditioner from dripping on the SDM, confirm it is positioned and adhered correctly.

15. INSTALL THE WATER GUARD SHEET





1. Position the water guard sheet over the SDM and sub harness.





2. Position the sheet so that the edge protrudes 1.2 to 2.0 in. (30 to 50 mm) past the back side of the SDM.





3. Adhere the tape on the sheet to the right side of the SDM approximately 0.6 to 1.0 in. (15 to 25 mm) above the bottom end of the SDM.





4. Confirm the sheet has been positioned correctly.

Caution

- DO NOT bind the SDM harness/connector with the cable ties.

- If the cable tie or sheet is affixed incorrectly, the sub harness may not be fixed properly.

Note
- Only 2 cable ties are needed for the repair, 2 extra ties are also provided as supplements.

- If it is difficult to pass the cable underneath the SDM, loosen the 3 bolts that fasten the SDM then tighten to: 13 ft. lb. (17.5 Nm)





5. Pass a cable tie through the space under the SDM (1), then connect another cable tie.

6. Join the cable ties and secure the sub harness, water guard, and SDM together.





7. Cut any excess length from the cable tie. Secure the sheet, sub wire harness and SDM with the joint cable tie within the range (1) shown above.

16. REINSTALL AIR DUCT REAR No. 3





1. Insert the upper portion of the duct inside the bracket (1).

2. Engage the 4 claws (2) on the lower portion of the duct.

3. Engage the 2 claws (3) on the upper portion of the duct.

17. REINSTALL THE FLOOR CARPET RH





Reposition the carpet and engage the 2 clips.

18. REINSTALL THE FLOOR CARPET LH

Warning

Confirm the floor carpet is secure and the clip is not damaged. Failure to secure the carpet could result in pedal interference





1. Reposition the carpet and engage the clip.

2. Fasten the Velcro fastener.

19. INSTALL THE FOLLOWING





- Instrument panel finish panel lower center

- Instrument panel box

- Instrument cluster finish panel No. 1

- Heater control knob

- Shift lever knob sub-assembly (manual trans only)

- Instrument cluster finish panel sub-assembly center.

20. RECONNECT THE NEGATIVE BATTERY TERMINAL

21. CHECK THE AIRBAG WARNING INDICATOR





1. Confirm that the warning indicator illuminates when the ignition is switched on.

2. Confirm that the warning light will go off after about 6 seconds have elapsed after IG on.

Caution
- After the 6 second illumination of the warning indicator, if the indicator goes off then back on or remains on, check for DTCs.

- Consult with the customer to determine if they would like to diagnose/repair any remaining concerns.

22. RESTORE VEHICLE SETTINGS

1. Restore any memory settings.

2. Return the seats to their original positions