Radiator: Service and Repair

Radiator Replacement (3.8L L36)

Tools Required
^ J38185 Hose Clamp Pliers
^ J41623-B Cooler Quick Connect Tool

Removal Procedure
1. Drain the engine coolant.





2. Remove the upper radiator seal.
3. Remove the upper tie bar.





4. Using the J38185 , disconnect the coolant overflow hose from the radiator.
5. Plug the coolant overflow hose.





6. Disconnect the upper and lower radiator hoses from the radiator using the J38185 , and position the hoses aside.





7. Remove the transaxle oil cooler pipe bracket bolt from the lower tie bar.
8. Remove the cooling fans.





9. Slide the plastic cap off the transaxle oil cooler pipe quick connect fittings.
10. Disconnect the upper (1) and lower (2) transaxle oil cooler pipes from the radiator using the J41623-B.





11. Remove the A/C condenser mounting bolts.
12. Separate the condenser from the radiator.
13. Lift the radiator up and out of the vehicle.

Installation Procedure

1. Notice: The bolt retaining the condenser to the radiator end tank is a special length and should be the ONLY bolt used upon reinstallation. The use of a longer bolt will damage the radiator end tank.

Install the radiator to the vehicle. Place the bottom of the radiator in the lower pads.
2. Install the condenser to the radiator.





3. Notice: Refer to Fastener Notice in Service Precautions.

Install the A/C condenser mounting bolts.
Tighten the bolts to 13 Nm (115 inch lbs.).





4. Push the upper and lower transaxle oil cooler pipes into the radiator quick connect fittings, until a click is heard.
5. Tug gently on the cooler pipes to ensure proper retention.
6. Slide the plastic caps (1) over the quick connect joints.
7. Install the cooling fans.





8. Install the transaxle oil cooler pipe bracket bolt to the lower tie bar.
Tighten the bolt to 10 Nm (89 inch lbs.).





9. Install the upper and lower radiator hoses to the radiator using the J38185.
10. Connect the coolant recovery hose to the radiator neck using the J38185.
11. Install the upper tie bar.





12. Install the upper radiator seal.
13. Fill the cooling system.
14. Inspect the transmission oil level.