Brake Pedal Assy: Service and Repair

BRAKE PEDAL ASSEMBLY REPLACEMENT

REMOVAL PROCEDURE
1. Remove the knee bolster.
2. Remove the closeout panel.
3. Remove the electrical connector from the brake apply sensor.
4. Remove the electrical connector from the brake pedal adjustment position sensor.
5. Remove the steering column assembly from the vehicle.




6. Remove the cable from the adjustable pedal assemblies.




7. Remove the 2 brake pedal assembly to cowl mounting nuts.




8. Remove the booster pushrod retaining clip (1), the washers (2), and the booster pushrod (3) from the adjustable pedal pivot pin (4).
9. Remove the 3 brake pedal assembly to instrument panel (I/P) carrier bolts.
10. Remove the adjustable brake pedal assembly from the vehicle.

INSTALLATION PROCEDURE




1. Insert a #4 square drive tool into the adjustable brake pedal actuator assembly and turn until the adjustable brake pedal assembly moves fully rearward.

IMPORTANT: Ensure that the adjustable brake pedal and adjustable accelerator pedal are synchronized in the full rearward position.

2. Install the adjustable brake pedal assembly to the vehicle.




3. Install the 3 brake pedal assembly to I/P carrier bolts.

NOTE: Refer to Fastener Notice in Service Precautions.

Tighten the bolts to 25 N.m (18 lb ft).

4. Install the 2 brake pedal assembly to cowl mounting nuts.

Tighten the nuts to 15 N.m (11 lb ft).




5. Install the booster pushrod retaining clip (1), the washers (2), and the booster pushrod (3) to the adjustable pedal pivot pin (4).
6. Install the steering column assembly to the vehicle.
7. Install the NEW cable.
8. Install the electrical connector to the brake pedal adjustment position sensor.
9. Install the electrical connector to the brake apply sensor.
10. Install the closeout panel.
11. Install the knee bolster.
12. Calibrate the brake pedal position sensor. Refer to Brake Pedal Position Sensor Calibration in Lighting Systems.