Interior - Sun Visor Mirror Cover Breaks Off
Bulletin No.: 05-08-110-005Date: August 30, 2005
TECHNICAL
Subject:
Sunshade Mirror Cover Breaks Off At The Hinge Pins (Replace Mirror and Cover Assembly)
Models:
2004-2005 Chevrolet Malibu, Malibu Maxx
2005 Pontiac G6
Condition
Some customers may comment the sunshade mirror cover has came off the sunshade.
Correction
Replace the mirror and cover assembly following the procedures below:
Non-Illuminated Mirror and Cover Assembly
1. Remove the assembly by unsnapping the 4 retainers that hold the mirror and cover assembly to the sunshade.
2. Install the mirror and cover assembly by lining up the 4 retainers and applying pressure to the outside edge of the assembly as shown in the illustration above.
Illuminated Mirror and Cover Assembly
1. Remove the sunshade from the sunshade retainer.
2. Remove the cover from the fasteners and the screws.
3. Remove the sunshade and disconnect the electrical connector for the mirror lamps.
4. Remove the assembly by unsnapping the 4 retainers that hold the mirror and cover assembly to the sunshade as shown in the illustration above.
5. With the assembly face down on the sunshade, remove the two wires from their routing.
6. With a small screwdriver, apply light pressure to the assembly to unlock the circuit board as shown in the illustration
above.
7. Install the circuit board into the new mirror and cover assembly as shown in the illustration above.
8. Install the lamp wires to the assembly.
9. Install the mirror and cover assembly to the sunshade. Apply pressure to the edge of the assembly to engage the 4 retainer to the sunshade as shown in the illustration above.
10. Connect the electrical connector for the mirror lamps.
11. Install the sunshade and the screws.
Tighten
Tighten the sunshade screws to 2.5 N.m (22 lb in).
12. Install the cover and place the sunshade back into the retainer.
Parts Information
Warranty Information
For vehicles repaired under warranty, use the table.
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