Overhaul Procedure Steps

Engine Overhaul

To overhaul the engine, follow the sequence below.

1. Draining Fluids and Oil Filter Removal
2. Crankshaft Balancer Removal
3. Engine Flywheel Removal
4. Supercharger Belt Tensioner Removal
5. Drive Belt Tensioner Removal
6. Drive Belt Idler Pulley Removal
7. Drive Belt Idler Pulley Bracket Removal
8. Oil Level Indicator and Tube Removal
9. Water Outlet and Thermostat Removal
10. Water Pump Removal
11. Supercharger Removal
12. Exhaust Gas Recirculation Valve and Pipe Removal
13. Intake Manifold Removal
14. Exhaust Manifold Removal - Left
15. Exhaust Manifold Removal - Right
16. Valve Rocker Arm Cover Removal - Left
17. Valve Rocker Arm Cover Removal - Right
18. Valve Rocker Arm and Push Rod Removal
19. Cylinder Head Removal - Left
20. Cylinder Head Removal - Right
21. Valve Lifter Removal
22. Oil Pan Removal
23. Oil Pump Suction Pipe and Screen Assembly Removal
24. Crankshaft Front Oil Seal Removal
25. Engine Front Cover Removal
26. Oil Filter Adapter Removal
27. Timing Chain and Sprocket Removal
28. Balance Shaft Removal
29. Camshaft Removal
30. Crankshaft Rear Oil Seal and Housing Removal
31. Piston, Connecting Rod, and Bearing Removal
32. Crankshaft and Bearing Removal
33. Engine Block Plug Removal
34. Camshaft Bearing Removal
35. Balancer Shaft Bearing Removal
36. Engine Block Clean and Inspect
37. Cylinder Boring and Honing
38. Crankshaft and Bearing Clean and Inspect
39. Crankshaft Balancer Clean and Inspect
40. Engine Flywheel Clean and Inspect
41. Piston and Connecting Rod Disassemble
42. Piston, Connecting Rod, and Bearing Clean and Inspect
43. Piston and Connecting Rod Assemble
44. Camshaft and Bearings Clean and Inspect
45. Timing Chain and Sprocket Clean and Inspect
46. Valve Rocker Arm and Push Rod Clean and Inspect
47. Valve Lifter and Guide Clean and Inspect
48. Cylinder Head Disassemble
49. Cylinder Head Clean and Inspect
50. Valve Guide Reaming, and Valve and Seat Grinding
51. Cylinder Head Assemble
52. Oil Pump Disassemble
53. Oil Pump Clean and Inspect
54. Engine Front Cover Clean and Inspect
55. Oil Pump Assemble
56. Valve Rocker Arm Cover Clean and Inspect
57. Oil Pan Clean and Inspect
58. Supercharger Clean and Inspect
59. Intake Manifold Clean and Inspect
60. Exhaust Manifold Clean and Inspect
61. Water Pump Clean and Inspect
62. Balance Shaft Clean and Inspect
63. Thread Repair
64. Service Prior to Assembly
65. Balancer Shaft Bearing Installation
66. Camshaft Bearing Installation
67. Engine Block Plug Installation
68. Crankshaft and Bearing Installation
69. Piston, Connecting Rod, and Bearing Installation
70. Crankshaft Rear Oil Seal and Housing Installation
71. Camshaft Installation
72. Balance Shaft Installation
73. Timing Chain and Sprocket Installation
74. Engine Front Cover Installation
75. Crankshaft Front Oil Seal Installation
76. Oil Filter Adapter Installation
77. Oil Pump Suction Pipe and Screen Assembly Installation
78. Oil Pan Installation
79. Valve Lifter Installation
80. Cylinder Head Installation - Right
81. Cylinder Head Installation - Left
82. Valve Rocker Arm and Push Rod Installation
83. Valve Rocker Arm Cover Installation - Right
84. Valve Rocker Arm Cover Installation - Left
85. Exhaust Manifold Installation - Right
86. Exhaust Manifold Installation - Left
87. Intake Manifold Installation
88. Exhaust Gas Recirculation Valve and Pipe Installation
89. Supercharger Installation
90. Water Pump Installation
91. Water Outlet and Thermostat Installation
92. Oil Level Indicator and Tube Installation
93. Drive Belt Idler Pulley Bracket Installation
94. Drive Belt Idler Pulley Installation
95. Drive Belt Tensioner Installation
96. Supercharger Belt Tensioner Installation
97. Engine Flywheel Installation
98. Crankshaft Balancer Installation
99. Engine Prelubing