Body - Door Binds on Fender When Opening

Bulletin No.: 05-08-64-017

Date: May 26, 2005

TECHNICAL

Subject:
Door Binds On Fender When Opening (Align Fender And Reposition Door Cladding, If Needed)

Models:
2005 Pontiac Sunfire

Condition





Some customers may comment that the left front door cladding binds on the fender cladding when opening.

Cause

This condition may be caused by a hole mispositioned on the door.

Correction

Make the proper adjustments to the door and the tender to bring the gaps within specification.

The specification for gaps and flushness between door and fender are as follows: Gap - 4.0 mm. +/- 1.0 mm.

If the door still contacts the fender when opening, follow the procedure below.








1. Remove the two screws at the rear of the door and the two nuts at the front of the door as shown in the illustrations above.





2. With a light amount of pressure, pull the cladding away from the door. Use a small, flat-bladed screw driver to release the retainers by pushing the tabs in on the side of the retainers.

3. Remove the cladding.





4. With a rat-tail file, elongate the holes 1 to 2 mm.

5. Apply a touch-up paint to the bare metal and allow to dry.

All refinish operation require the use of products found in the 2005 GM4901 M Approved Refinish Materials Manual.

The information for the 2005 GM Approved Refinish Material Booklet is now online at the GM Goodwrench website ONLY. Printed books have been discontinued. Follow these step to access the site.

5.1. Go to www.gmgoodwrench.com.

5.2. Click on GM Collision Parts.

5.3. Click on GM Technical Repair Information.

5.4. Click on Paint Shop.

6. Apply synthetic lubricant with Teflon(R) to the touch area after the paint dries. This will help to prevent corrosion.

7. Remove the two-way tape from the door and the cladding.

8. Use non-oil based cleaner before applying 3M(R) Scotch-Mount Double Coated Acrylic Foam Tape, P/N 06382, or equivalent, to the lower edge of the cladding.

9. Install the cladding to the door.

10. Install the two screws in the rear and the two nuts in the front of the door.

Warranty Information





For vehicles repaired under warranty, use the table.





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