Thermostat Housing: Service and Repair

Thermostat Housing Replacement (3.9L)

The content of this article reflects the changes identified in TSB - 07-06-02-007

Removal Procedure





1. Drain the cooling system. Refer to Draining and Filling Cooling System.
2. Remove the air cleaner outlet duct.
3. Reposition the radiator outlet hose clamp at the thermostat housing.
4. Remove the radiator outlet hose from the thermostat housing.





5. Remove the thermostat housing bolt/stud.
6. Remove the thermostat housing and gasket.
7. Clean the gasket surfaces.

Installation Procedure





1. Position a NEW gasket and the thermostat housing to the engine block.

Notice: Refer to Fastener Notice.

2. Install the thermostat housing bolt/stud.
Tighten the bolt/stud to 10 Nm (89 in. lbs.).





3. Install the radiator outlet hose to the thermostat housing.
4. Position the radiator outlet hose clamp at the thermostat housing.
5. Install the air cleaner outlet duct.
6. Fill the cooling system. Refer to Draining and Filling Cooling System.
7. Inspect the system for leaks.