Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Draining Fluids and Oil Filter Removal
2. Crankshaft Balancer Removal
3. Engine Flywheel Removal
4. Drive Belt Tensioner Removal
5. Coolant Crossover Pipe Removal
6. Engine Lift Bracket Removal - Rear
7. Oil Level Indicator and Tube Removal
8. Oil Filter Adapter Removal
9. Exhaust Manifold Removal - Left Side
10. Exhaust Manifold Removal - Right Side
11. Water Outlet and Thermostat Removal
12. Valve Rocker Arm Cover Removal - Left Side
13. Valve Rocker Arm Cover Removal - Right Side
14. Intake Manifold Removal - Upper
15. Intake Manifold Removal - Lower
16. Valve Rocker Arm and Push Rod Removal
17. Valve Lifter Removal
18. Water Pump Removal
19. Cylinder Head Removal - Left Side
20. Cylinder Head Removal - Right Side
21. Oil Pan Removal
22. Oil Pump Removal
23. Camshaft Position Actuator Magnet Removal
24. Oil Pump Drive Removal
25. Crankshaft Front Oil Seal Removal
26. Engine Front Cover Removal
27. Timing Chain and Sprocket Removal
28. Camshaft Removal
29. Piston, Connecting Rod, and Bearing Removal
30. Crankshaft Rear Oil Seal Removal
31. Crankshaft and Bearing Removal
32. Piston Oil Nozzle Removal
33. Camshaft Bearing Removal
34. Engine Block Disassemble
35. Engine Block Heater Removal
36. Engine Block Cleaning and Inspection
37. Cylinder Boring and Honing
38. Engine Block Assemble
39. Engine Block Heater Installation
40. Piston Oil Nozzle Cleaning and Inspection
41. Crankshaft and Bearing Cleaning and Inspection
42. Crankshaft Balancer Cleaning and Inspection
43. Engine Flywheel Cleaning and Inspection
44. Piston, Connecting Rod, and Bearing Cleaning and Inspection
45. Camshaft and Bearings Cleaning and Inspection
46. Timing Chain and Sprocket Cleaning and Inspection
47. Camshaft Position Actuator Magnet Cleaning and Inspection
48. Camshaft Position Actuator Cleaning and Inspection
49. Valve Lifter Cleaning and Inspection
50. Valve Rocker Arm and Push Rod Cleaning and Inspection
51. Cylinder Head Disassemble
52. Cylinder Head Cleaning and Inspection
53. Valve Guide Reaming, and Valve and Seat Grinding
54. Cylinder Head Assemble
55. Oil Pump Disassemble
56. Oil Pump Cleaning and Inspection
57. Oil Pump Assemble
58. Engine Front Cover Cleaning and Inspection
59. Valve Rocker Arm Cover Cleaning and Inspection
60. Positive Crankcase Ventilation (PCV) Valve Cleaning and Inspection
61. Oil Pan Cleaning and Inspection
62. Intake Manifold Cleaning and Inspection - Lower
63. Coolant Crossover Pipe Cleaning and Inspection
64. Intake Manifold Cleaning and Inspection - Upper
65. Exhaust Manifold Cleaning and Inspection
66. Water Pump Cleaning and Inspection
67. Thread Repair
68. Service Prior to Assembly
69. Camshaft Bearing Installation
70. Piston Oil Nozzle Installation
71. Crankshaft and Bearing Installation
72. Crankshaft Rear Oil Seal Installation
73. Piston, Connecting Rod, and Bearing Installation
74. Camshaft Installation
75. Timing Chain and Sprocket Installation
76. Engine Front Cover Installation
77. Crankshaft Front Oil Seal Installation
78. Oil Pump Drive Installation
79. Camshaft Position Actuator Magnet Installation
80. Oil Pump Installation
81. Oil Pan Installation
82. Cylinder Head Installation - Left Side
83. Cylinder Head Installation - Right Side
84. Water Pump Installation
85. Valve Lifter Installation
86. Valve Rocker Arm and Push Rod Installation
87. Intake Manifold Installation - Lower
88. Intake Manifold Installation - Upper
89. Valve Rocker Arm Cover Installation - Left Side
90. Valve Rocker Arm Cover Installation - Right Side
91. Water Outlet and Thermostat Installation
92. Exhaust Manifold Installation - Left Side
93. Exhaust Manifold Installation - Right Side
94. Oil Filter Adapter Installation
95. Oil Level Indicator and Tube Installation
96. Engine Lift Bracket Installation - Rear
97. Coolant Crossover Pipe Installation
98. Drive Belt Tensioner Installation
99. Engine Flywheel Installation
100. Crankshaft Balancer Installation
101. Engine Prelubing