Fuel Return Line: Description and Operation

FUEL FEED PIPE

The fuel feed pipe carries fuel from the fuel tank to the fuel rail assembly. The fuel pipes consist of 2 sections:
- The rear fuel pipe assembly is located from the top of the fuel tank to the chassis fuel pipe. The rear fuel pipe is constructed of nylon.
- The chassis fuel pipe is located under the vehicle and connect the rear fuel pipe to the fuel rail pipe. This pipe is constructed of steel.

NYLON FUEL PIPE

CAUTION: Refer to Fuel and EVAP Pipe Caution.

Nylon pipes are constructed to withstand maximum fuel system pressure, exposure to fuel additives, and changes in temperature. There are 2 sizes of nylon pipes used: 3/8 in ID for the fuel feed, and 1/2 in ID for the vent. Heat resistant rubber hose or corrugated plastic conduit protect the sections of the pipes that are exposed to chafing, high temperature, or vibration.

Nylon fuel pipes are somewhat flexible and can be formed around gradual turns under the vehicle. However, if nylon fuel pipes are forced into sharp bends, the pipes kink and restrict the fuel flow. Also, once exposed to fuel, nylon pipes may become stiffer and are more likely to kink if bent too far. Take special care when working on a vehicle with nylon fuel pipes.

FUEL PIPE O-RINGS

O-rings seal the threaded connections in the fuel system. Fuel system O-ring seals are made of special material. Service the O-ring seals with the correct service part.