Fuel Filler Hose: Service and Repair

FILLER TUBE REPLACEMENT

REMOVAL PROCEDURE

NOTE: Cap the fittings and plug the holes when servicing the fuel system in order to prevent dirt and other contaminants from entering the open pipes and passages.

IMPORTANT: Always maintain cleanliness when servicing fuel system components.




1. Drain the fuel tank. Refer to Fuel Tank Draining Procedure.
2. Remove the fuel fill pipe bolt from the fuel fill pocket.
3. Raise and support the vehicle. Refer to Vehicle Lifting.




4. Remove the fuel fill pipe bolt from the underbody.




5. Loosen the fuel fill pipe hose clamp (1) at the fuel tank.
6. Disconnect the evaporative emission (EVAP) canister vent solenoid tube quick connect fitting (2).
7. Disconnect the vapor recirculation line quick connect fitting (3).
8. Disconnect and remove the fuel fill pipe hose assembly.

INSTALLATION PROCEDURE




1. Install and connect the fuel fill pipe hose assembly.

NOTE: Refer to Fastener Notice.

2. Tighten the fuel fill pipe hose clamp (1) at the fuel tank.

Tighten the clamp to 4 N.m (35 lb in).

3. Connect the EVAP canister vent solenoid tube quick connect fitting (2).
4. Connect the vapor recirculation line quick connect fitting (3).




5. Install the fuel fill pipe bolt to the underbody.

Tighten the bolt to 10 N.m (89 lb in).




6. Lower the vehicle.
7. Install the fuel fill pipe bolt to the fuel fill pocket.

Tighten the bolt to 1.5 N.m (13 lb in).