Alternator: Service and Repair

GENERATOR REPLACEMENT

REMOVAL PROCEDURE




1. Disconnect the negative battery cable.
2. Remove the drive belt.
3. Disconnect the engine harness electrical connector.
4. Reposition the generator rubber boot (3).
5. Remove the engine harness terminal nut (1).
6. Remove the engine harness terminal (2).




7. Remove the generator lower bolt and stud.




8. Remove the generator upper bolt.
9. Remove the generator.

INSTALLATION PROCEDURE




1. Install the generator.
2. Install the generator lower bolt and stud until snug.




3. Install the generator upper bolt.

NOTE: Refer to Fastener Notice.

Tighten the bolts/stud to 50 N.m (37 lb ft).




4. Install the engine harness terminal (2).
5. Install the engine harness terminal nut (1).

Tighten the nut to 30 N.m (22 lb ft).

6. Position the generator rubber boot (3).
7. Connect the engine harness electrical connector.
8. Install the drive belt.
9. Connect the negative battery cable.