Oil Pump: Service and Repair
Oil Pump, Screen and Crankshaft Oil Deflector Replacement
Removal Procedure
1. Remove the engine front cover.
2. Remove the engine oil pan.
3. Remove the oil pump screen bolt (405) and nut (404).
4. Remove the oil pump screen and tube assembly.
5. Remove the O-ring seal (406) from the pump screen.
6. Discard the O-ring seal.
7. Remove the remaining crankshaft oil deflector nuts.
8. Remove the crankshaft oil deflector.
9. Remove the oil pump (413) and bolts (411).
Important: Do not allow dirt or debris to enter the oil pump, cap the ends as necessary.
10. Remove the oil pump.
11. Clean and inspect the oil pump. Refer to Oil Pump Cleaning and Inspection.
Installation Procedure
Important: Inspect the engine block oil gallery passages. These surfaces must be clear and free of debris or restrictions.
1. Align the splined surfaces of the crankshaft sprocket and the oil pump drive gear and install the oil pump (413).
2. Install the oil pump (413) onto the crankshaft sprocket until the pump housing contacts the face of the engine block.
3. Notice: Refer to Fastener Notice in Service Precautions.
Install the oil pump bolts (411).
Tighten the oil pump bolts to 25 Nm (18 ft. lbs.).
4. Install the crankshaft oil deflector.
5. Install the crankshaft oil deflector nuts.
Tighten the crankshaft oil deflector nuts to 25 Nm (18 ft. lbs.).
6. Lubricate a NEW oil pump screen O-ring seal (406) with clean engine oil.
7. Install the NEW O-ring seal onto the oil pump screen.
Important: Push the oil pump screen tube completely into the oil pump prior to tightening the bolt. Do not allow the bolt to pull the tube into the pump.
Align the oil pump screen brackets with the correct crankshaft bearing cap studs.
8. Install the oil pump screen and pick up tube assembly (407).
9. Install the oil pump screen bolt (405) and nut (404).
^ Tighten the oil pump screen bolt to 12 Nm (106 inch lbs.).
^ Tighten the oil pump screen nut to 25 Nm (18 ft. lbs.).
10. Install the engine oil pan.
11. Install the engine front cover.