Clutch Pedal Assembly: Service and Repair

Clutch Pedal Replacement

Removal Procedure

1. Caution:
Refer to Battery Disconnect Caution in Service Precautions.

Disconnect the negative battery cable.
2. Remove the left instrument panel (I/P) lower insulator panel.





3. Disconnect the clutch pedal position (CPP) and the clutch start switch electrical connectors.





4. Disconnect the clutch master cylinder push rod (1) from the clutch pedal assembly.
5. From inside the engine compartment, remove the 2 clutch master cylinder retaining nuts.





6. Remove the 3 clutch pedal assembly retaining bolts (1).
7. Lower the clutch pedal assembly from the instrument panel.





8. Remove the clutch pivot bolt retaining nut and washer.
9. Carefully remove the clutch pivot bolt from the clutch support.
10. Remove the clutch pedal and return spring.
11. Release the end of the return spring from the clutch pedal.
12. Remove the return spring and the 2 pivot bushings from the clutch pedal.

Installation Procedure





1. Lubricate the 2 bushings with Dri-Slide Lubricant GM P/N 1052948.
2. Install the return spring and the 2 pivot bushings on the clutch pedal.
3. Position the clutch pedal on the clutch pedal support, then install the clutch pedal pivot bolt and washer.





4. Notice:
Refer to Fastener Notice in Service Precautions.

Install the clutch pivot retaining nut and washer.

Tighten the clutch pivot nut to 15 Nm (11 ft. lbs.).





5. Position the end (1) of the clutch pedal return spring as shown.
6. Install the clutch bracket retaining bolts (1).

Tighten the clutch bracket retaining bolts to 25 Nm (18 ft. lbs.).

7. Install the clutch master cylinder retaining nuts.

Tighten the clutch master cylinder retaining nuts to 25 Nm (18 ft. lbs.).





8. Position the clutch pedal bracket in the vehicle





9. Important:
Ensure the quick connect retaining clips are fully engaged in the groove (3).

Install the clutch master cylinder push rod (1) to the clutch pedal pivot pin.





10. Connect the CPP and the clutch start switch electrical connectors.
11. Install the left I/P lower insulator panel.
12. Connect the negative battery cable.