Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Draining Fluids and Oil Filter Removal
2. Crankshaft Balancer Removal
3. Engine Flywheel Removal
4. Supercharger Belt Tensioner Removal
5. Drive Belt Tensioner Removal
6. Drive Belt Idler Pulley Removal
7. Drive Belt Idler Pulley Bracket Removal
8. Oil Level Indicator and Tube Removal
9. Water Outlet and Thermostat Removal
10. Water Pump Removal
11. Supercharger Removal
12. Exhaust Gas Recirculation Valve and Pipe Removal
13. Intake Manifold Removal - Lower
14. Exhaust Manifold Removal - Left Side
15. Exhaust Manifold Removal - Right Side
16. Valve Rocker Arm Cover Removal - Left Side
17. Valve Rocker Arm Cover Removal - Right Side
18. Valve Rocker Arm and Push Rod Removal
19. Cylinder Head Removal - Left Side
20. Cylinder Head Removal - Right Side
21. Valve Lifter Removal
22. Oil Pan Removal
23. Oil Pump Suction Pipe and Screen Assembly Removal
24. Crankshaft Front Oil Seal Removal
25. Engine Front Cover Removal
26. Oil Filter Adapter Removal
27. Timing Chain and Sprocket Removal
28. Balance Shaft Removal
29. Camshaft Removal
30. Crankshaft Rear Oil Seal and Housing Removal
31. Piston, Connecting Rod, and Bearing Removal
32. Crankshaft and Bearing Removal
33. Engine Block Plug Removal
34. Camshaft Bearing Removal
35. Balance Shaft Bearing and/or Bushing Removal
36. Engine Block Cleaning and Inspection
37. Cylinder Boring and Honing
38. Crankshaft and Bearing Cleaning and Inspection
39. Crankshaft Balancer Cleaning and Inspection
40. Engine Flywheel Cleaning and Inspection
41. Piston and Connecting Rod Disassemble
42. Piston, Connecting Rod, and Bearing Cleaning and Inspection
43. Piston and Connecting Rod Assemble
44. Camshaft and Bearings Cleaning and Inspection
45. Timing Chain and Sprocket Cleaning and Inspection
46. Valve Rocker Arm and Push Rod Cleaning and Inspection
47. Valve Lifter and Guide Cleaning and Inspection
48. Cylinder Head Disassemble
49. Cylinder Head Cleaning and Inspection
50. Valve Guide Reaming, and Valve and Seat Grinding
51. Cylinder Head Assemble
52. Oil Pump Disassemble
53. Oil Pump Cleaning and Inspection
54. Engine Front Cover Cleaning and Inspection
55. Oil Pump Assemble
56. Valve Rocker Arm Cover Cleaning and Inspection
57. Oil Pan Cleaning and Inspection
58. Supercharger Cleaning and Inspection
59. Intake Manifold Cleaning and Inspection - Lower
60. Exhaust Manifold Cleaning and Inspection
61. Water Pump Cleaning and Inspection
62. Balance Shaft Cleaning and Inspection
63. Thread Repair
64. Service Prior to Assembly
65. Balance Shaft Bearing and/or Bushing Installation
66. Camshaft Bearing Installation
67. Engine Block Plug Installation
68. Crankshaft and Bearing Installation
69. Piston, Connecting Rod, and Bearing Installation
70. Crankshaft Rear Oil Seal and Housing Installation
71. Camshaft Installation
72. Balance Shaft Installation
73. Timing Chain and Sprocket Installation
74. Engine Front Cover Installation
75. Crankshaft Front Oil Seal Installation
76. Oil Filter Adapter Installation
77. Oil Pump Pipe and Screen Assembly Installation
78. Oil Pan Installation
79. Valve Lifter Installation
80. Cylinder Head Installation - Right Side
81. Cylinder Head Installation - Left Side
82. Valve Rocker Arm and Push Rod Installation
83. Valve Rocker Arm Cover Installation - Right Side
84. Valve Rocker Arm Cover Installation - Left Side
85. Exhaust Manifold Installation - Right Side
86. Exhaust Manifold Installation - Left Side
87. Intake Manifold Installation - Lower
88. Exhaust Gas Recirculation (EGR) and EGR Pipe Installation
89. Supercharger Installation
90. Water Pump Installation
91. Water Outlet and Thermostat Installation
92. Oil Level Indicator and Tube Installation
93. Drive Belt Idler Pulley Bracket Installation
94. Drive Belt Idler Pulley Installation
95. Drive Belt Tensioner Installation
96. Supercharger Belt Tensioner Installation
97. Engine Flywheel Installation
98. Crankshaft Balancer Installation
99. Engine Prelubing