Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Engine Oil Cooler Removal
2. Draining Fluids and Oil Filter Removal
3. Crankshaft Balancer Removal
4. Engine Flywheel Removal
5. Oil Level Indicator and Tube Removal
6. Exhaust Manifold Removal
7. Intake Manifold Removal
8. Camshaft Cover Removal
9. Engine Front Cover and Oil Pump Removal
10. Timing Chain and Tensioner Removal
11. Intake Camshaft, Bearing Cap, and Lash Adjuster Removal
12. Exhaust Camshaft, Bearing Cap, and Lash Adjuster Removal
13. Balance Shaft Chain and Tensioner Removal
14. Balance Shaft Removal
15. Water Pump Removal
16. Cylinder Head Removal
17. Oil Pan Removal
18. Piston, Connecting Rod, and Bearing Removal
19. Lower Crankcase Removal
20. Crankshaft and Bearing Removal
21. Engine Block Disassemble
22. Engine Block Cleaning and Inspection
23. Cylinder Honing
24. Cylinder Sleeve Removal
25. Cylinder Sleeve Installation
26. Crankshaft Balancer Cleaning and Inspection
27. Engine Flywheel Cleaning and Inspection
28. Crankshaft and Bearing Cleaning and Inspection
29. Piston and Connecting Rod Disassemble
30. Piston, Connecting Rod, and Bearing Cleaning and Inspection
31. Piston and Connecting Rod Assemble
32. Camshaft Cleaning and Inspection
33. Timing Chain and Sprocket Cleaning and Inspection
34. Balance Shaft Cleaning and Inspection
35. Balance Shaft Chain and Sprocket Cleaning and Inspection
36. Cylinder Head Disassemble
37. Cylinder Head Cleaning and Inspection
38. Valve and Seat Grinding
39. Cylinder Head Assemble
40. Oil Pump Disassemble
41. Oil Pump Assemble
42. Intake Manifold Cleaning and Inspection
43. Exhaust Manifold Cleaning and Inspection
44. Oil Pan Cleaning and Inspection
45. Thread Repair
46. Service Prior to Assembly
47. Engine Block Assemble
48. Crankshaft and Bearing Installation
49. Lower Crankcase Installation
50. Crankshaft Rear Oil Seal Installation
51. Piston, Connecting Rod, and Bearing Installation
52. Cylinder Head Installation
53. Intake Camshaft, Bearing Cap, and Lash Adjuster Installation
54. Exhaust Camshaft, Bearing Cap, and Lash Adjuster Installation
55. Balance Shaft Installation
56. Water Pump Installation
57. Balance Shaft to Engine Timing
58. Balance Shaft Chain and Tensioner Installation
59. Timing Chain, Sprocket, and Tensioner Installation
60. Crankshaft Front Oil Seal Installation
61. Engine Front Cover and Oil Pump Installation
62. Oil Pan Installation
63. Crankshaft Balancer Installation
64. Camshaft Cover Installation
65. Oil Filter Adapter Installation
66. Intake Manifold Installation
67. Exhaust Manifold Installation
68. Engine Oil Cooler Installation
69. Oil Level Indicator and Tube Installation
70. Engine Flywheel Installation
71. Engine Prelubing