Engine - Revised Cylinder Sleeve Replacement Procedure: Overview

Bulletin No.: 03-06-01-018D

Date: April 05, 2006

SERVICE MANUAL UPDATE

Subject:
New Cylinder Bore Piston Sleeve Replacement Procedure

Models:
2002-2005 Chevrolet Cavalier
2004-2006 Chevrolet Classic, Malibu
2005-2006 Chevrolet Cobalt, Cobalt SS
2006 Chevrolet HHR
2002-2004 Oldsmobile Alero
2002-2005 Pontiac Sunfire
2002-2006 Pontiac Grand Am
2005-2006 Pontiac G6, Pursuit (Canada Only)
2006 Pontiac Soltice

with Ecotec 2.0L, 2.2L or 2.4L 4-Cylinder Engine (VINs P, F, B - RPOs LSJ, L61, LE5)

Supercede:

This bulletin is being revised to provide updated cylinder sleeve replacement procedures. Please discard Corporate Bulletin Number 03-06-01-018C (Section 06 - Engine).

This bulletin is being issued to update cylinder sleeve replacement in the Engine Mechanical sub-section of the Service Manual. Please replace the current information in the Service Manual with the following information. The following information has been updated within SI. If you are using a paper version of this Service Manual, please make a reference to this bulletin on the affected page.

The new procedure for the 2.0L, 2.2L and 2.4L four cylinder engines has been developed to replace the cylinder bore sleeve when the engine is in or out of the vehicle.

Tools Required

EN45680-850 Cylinder Sleeve Removal and Installation Kit





Parts Information

Warranty Information

 0$:

For vehicles repaired under warranty, use the table.





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