Accelerator Controls Cable Replacement (With Cruise Control)

ACCELERATOR CONTROLS CABLE REPLACEMENT (WITH CRUISE CONTROL)

CRUISE ACTUATOR TO PEDAL

IMPORTANT: On vehicles equipped with cruise control, the accelerator control cable is comprised of two sections. Be sure to service the correct cable, in order to complete the repair.

REMOVAL PROCEDURE




1. Remove the cruise control actuator cover (1) by applying a slight outward pressure to both sides at the base of the cover.




2. Loosen the cable adjusting lock nuts (2).
3. Remove the accelerator pedal cable from the bracket.
4. Disconnect the accelerator pedal cable from the actuator lever (1). Rotating the actuator lever by hand will aide in the accelerator pedal cable removal.
5. Remove the accelerator pedal cable from the cable guide clip.




6. Disconnect the accelerator cable from the accelerator pedal.
7. Disconnect the 2 bolts (2) and the accelerator cable (5) and the bracket (1) at the bulkhead.
8. Remove the accelerator cable (5) from the vehicle.

INSTALLATION PROCEDURE




1. Install the accelerator pedal cable (5) and the bracket (1) to bulkhead.
2. Secure with the 2 bolts (2).

NOTE: Refer to Fastener Notice.

Tighten the bolts to 15 N.m (11 lb ft).

3. Connect the accelerator pedal cable to the accelerator pedal.




4. Connect the accelerator pedal cable (3) to the actuator lever (1). Rotating the actuator lever (1) by hand will aide in accelerator pedal cable installation.
5. Connect the accelerator pedal cable to the cable guide clip.
6. Install the accelerator pedal cable (3) into the bracket.
7. Adjust the cable adjusting locknuts to allow slight freedom of movement between the accelerator pedal cable and the actuator lever.
8. Secure the cable adjustment with the 2 cable adjusting locknuts (2).

Tighten the locknuts to 8 N.m (71 lb in).

CRUISE ACTUATOR TO THROTTLE

IMPORTANT: On vehicles equipped with cruise control, the accelerator control cable is comprised of two sections. Be sure to service the correct cable, in order to complete the repair.

REMOVAL PROCEDURE




1. Loosen the cable adjusting locknuts (1).
2. Remove the accelerator throttle cable from the bracket.
3. Disconnect the accelerator cable from the throttle lever (3).Opening the throttle lever by hand will aide in the accelerator cable removal.




4. Remove the cruise control actuator cover (1) by applying a slight outward pressure to both sides at the base of the cover.




5. Remove the cable attaching screw (5).
6. Remove the accelerator throttle cable (4) from the bracket.
7. Disconnect the accelerator throttle cable (4) from the actuator lever (1).
8. Remove the accelerator throttle cable from the cable guide clip.

INSTALLATION PROCEDURE




1. Connect the accelerator throttle cable (4) to the actuator lever (1).
2. Install the accelerator throttle cable (4) into the bracket.
3. Secure with one screw.

NOTE: Refer to Fastener Notice.

Tighten the cable screw (5) to 2 N.m (18 lb in).




4. Install the cruise control actuator cover (1) by applying slight downward pressure to the cover.




5. Connect the accelerator throttle cable (2) to the throttle lever (3). Opening the throttle lever by hand will aide in the accelerator throttle cable installation.
6. Connect the accelerator throttle cable to the accelerator cable bracket.
7. Connect the accelerator throttle cable to the cable guide clip.
8. Adjust the cable adjusting locknuts to allow slight freedom of movement between the accelerator cable and the throttle lever.
9. Secure with the 2 nuts (1).

Tighten the adjusting locknuts to 8 N.m (71 lb in).