Fuel Pump: Service and Repair

FUEL SENDER ASSEMBLY REPLACEMENT

REMOVAL PROCEDURE




1. Relieve the fuel system pressure. Refer to Fuel Pressure Relief Procedure.

CAUTION: Refer to Relieving Fuel Pressure Caution in Service Precautions.




2. Disconnect the negative battery cable.

CAUTION: Refer to Battery Disconnect Caution in Service Precautions.

3. Remove the rear seat.
4. Remove the fuel pump access cover.




5. Disconnect the electrical connector at the fuel pump assembly.
6. Disconnect the fuel line.
7. Remove the fuel pump assembly clip.
8. Remove the fuel pump assembly from the tank.
9. Remove and discard the gasket.

INSTALLATION PROCEDURE




1. Clean the gasket mating surface on the fuel tank.
2. Position the new gasket in place.
3. Install the fuel pump into the fuel tank in the same location as removed for ease of line and connector installation.
4. Install the fuel pump assembly clip.
5. Connect the fuel pump assembly connector.
6. Install the fuel pump line.
7. Install the fuel pump access cover.
8. Install the EF10 fuse.
9. Connect the negative battery cable.
10. Perform an operational check of the fuel pump.
11. Install the rear seat.