Alternator: Service and Repair

Generator Replacement (RPOs L61/LE5)

Removal Procedure




1. Disconnect negative battery cable.
2. Remove the drive belt.
3. Remove the air cleaner outlet duct.
4. Disconnect the engine harness electrical connector (3) from the generator.




5. Reposition the starter solenoid wire boot (3).
6. Remove the generator terminal nut (2).
7. Remove the starter solenoid wire terminal (1) from the generator.




8. Remove the generator bolts.
9. Remove the generator.

Installation Procedure




1. Position the generator to the engine block.

Notice: Refer to Fastener Notice.

2. Install the generator bolts.

Tighten the bolts to 22 N.m (16 lb ft).




3. Install the starter solenoid wire terminal (1) to the generator.
4. Install the generator terminal nut (2).

Tighten the nut to 20 N.m (15 lb ft).

5. Position the starter solenoid wire boot (3).




6. Connect the engine harness electrical connector (3) to the generator.
7. Install the air cleaner outlet duct.
8. Install the drive belt.
9. Connect negative battery cable.