Clutch Pedal Assembly: Service and Repair

Clutch Pedal Replacement

Removal Procedure




1. Remove the clutch pedal pivot nut.




2. Disconnect the clutch start switch (2) from the clutch pedal bracket.




3. Depress the tabs of the clutch master cylinder pushrod retainer and release the clutch pedal from the pushrod.




4. Remove the clutch pedal bracket to front of dash nuts.
5. Lower the clutch pedal assembly slightly and disconnect the electrical connector from the clutch pedal position (CPP) switch, then remove the assembly.

Installation Procedure




1. Connect the electrical connector to the CPP switch and install the clutch pedal assembly.

Notice: Refer to Fastener Notice in Cautions and Notices.

2. Install the clutch pedal bracket to front of dash nuts.

Tighten the nuts to 10 N.m (89 lb in).




3. Install the clutch master cylinder pushrod to the clutch pedal, ensure that the pushrod retainer is fully seated to the pedal.




4. Install the clutch pedal pivot nut.

Tighten the nut to 10 N.m (89 lb in).




5. Connect the clutch start switch (2) to the clutch pedal bracket.




6. If a new clutch pedal assembly was installed, perform the following steps to adjust the pedal position switch:

1. Insert the position switch (2) through the switch retainer on the clutch pedal bracket.
2. While holding the pedal in the fully released position, press the switch (2) toward the pedal until the barrel of the switch touches the shipping clip (1) on the new pedal assembly.
3. Rotate the switch (2) clockwise to secure.
4. Remove the shipping clip (1) from the new pedal assembly.

7. Adjust the clutch start switch. Refer to Clutch Pedal Engine Start Switch Replacement.