Sunroof Switch Replacement (With RPO Code C3Y)

SUNROOF SWITCH REPLACEMENT (WITH RPO CODE C3Y)

REMOVAL PROCEDURE

1. CAUTION:
- Refer to Eye Protection Caution.
- Refer to Folding Top Hydraulic Pressure Caution.

NOTE: Refer to Cylinder Hoses Notice.

Manually open the folding top so that the folding top panel is resting unlatched on the windshield header.
2. Place a protective covering over the interior and the adjacent body panels.

DISASSEMBLY PROCEDURE

1. IMPORTANT: Once the cylinder hose or the port plug has been removed, do NOT move the cylinder rod. This will cause fluid to squirt out of the ports.

Ensure that the ignition switch is in the OFF position and that the folding top has not been operated under power for at least 6 minutes.
2. Remove the reservoir filler plug.




3. Using a small flat-bladed tool, release the retainer clip (1) from one of the cylinder hoses.

4. IMPORTANT: Before disconnecting the cylinder hoses, have the replacement cylinder ready.




Remove the cylinder hose retainer clip (1).




5. Remove the cylinder hose (1). Use a clean shop towel to control any hydraulic fluid leakage.




6. Remove the cylinder hose O-ring (1).

7. IMPORTANT: Replacement cylinders are filled with fluid. Do NOT remove the port plug from the cylinder until you are ready to connect the cylinder hose.

Using a small flat-bladed tool, release one of the port plug retainer clips from the replacement cylinder.
8. Remove the retainer clips from the replacement cylinder.
9. Remove the port plug from the replacement cylinder.
10. Remove the port plug O-ring from the replacement cylinder.

ASSEMBLY PROCEDURE




1. Install a new O-ring (1) onto the cylinder hose (2).
2. Install the hose (2) into the cylinder port (3). Press down on the hose until the hose is fully seated in the cylinder.




3. Install anew cylinder hose retainer clip (1). Inspect the retainer clip to ensure that the clip is fully seated around the hose (2).
4. Install the reservoir filler plug (1).

INSTALLATION PROCEDURE
1. Bleed the hydraulic system. Refer to Folding Top Hydraulic System Bleeding Procedure.
2. Inspect the hydraulic system for fluid leaks.
3. Inspect the fluid level of the hydraulic system and add fluid as needed. Refer to Folding Top Fluid Addition.
4. Remove the protective covering.