Flex Plate: Service and Repair

Engine Flywheel Replacement

Tools Required
* J 38122-A Crankshaft Balancer Holder
* J 45059 Angle Meter

Removal Procedure




1. Remove the transmission.
2. Using the J 38122-A , hold the crankshaft balancer.





Important: It may be necessary to remove the chamfer (bevel) from the edge of an 18 mm socket in order to get full engagement on the thin-headed flywheel bolts.

3. Remove the flywheel bolts.

Important: Do not orientate the flywheel to the crankshaft. It is balanced separately from the engine.

4. Remove the flywheel.
5. Clean the thread adhesive from the flywheel bolt holes. Use a nylon bristle brush to clean the holes in the crankshaft.

Installation Procedure




1. Install the flywheel.

Notice: Refer to Fastener Notice .

2. Install the flywheel bolts.

Tighten the bolts to 53 N.m (39 lb ft) plus an additional 25 degrees using the J 45059 .




3. Remove the J 38122-A .
4. Install the transmission.