Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Draining Fluids and Oil Filter Removal
2. Crankshaft Balancer Removal
3. Engine Flywheel Removal
4. Drive Belt Tensioner Removal
5. Coolant Crossover Pipe Removal
6. Engine Lift Rear Bracket Removal
7. Oil Level Indicator and Tube Removal
8. Oil Filter Adapter Removal
9. Exhaust Manifold Removal - Left Side
10. Exhaust Manifold Removal - Right Side
11. Water Outlet and Thermostat Removal
12. Valve Rocker Arm Cover Removal - Left Side
13. Valve Rocker Arm Cover Removal - Right Side
14. Upper Intake Manifold Removal
15. Lower Intake Manifold Removal
16. Valve Rocker Arm and Push Rod Removal
17. Valve Lifter Removal
18. Water Pump Removal
19. Cylinder Head Removal - Left Side
20. Cylinder Head Removal - Right Side
21. Oil Pan Removal
22. Oil Pump Removal
23. Camshaft Position Actuator Magnet Removal
24. Oil Pump Drive Removal
25. Crankshaft Front Oil Seal Removal
26. Engine Front Cover Removal
27. Timing Chain and Sprocket Removal
28. Camshaft Removal
29. Piston, Connecting Rod, and Bearing Removal
30. Crankshaft Rear Oil Seal Removal
31. Crankshaft and Bearing Removal
32. Piston Oil Nozzle Removal
33. Camshaft Bearing Removal
34. Engine Block Disassemble
35. Engine Block Heater Removal
36. Engine Block Cleaning and Inspection
37. Cylinder Boring and Honing
38. Engine Block Assemble
39. Engine Block Heater Installation
40. Piston Oil Nozzle Cleaning and Inspection
41. Crankshaft and Bearing Cleaning and Inspection
42. Crankshaft Balancer Cleaning and Inspection
43. Engine Flywheel Cleaning and Inspection
44. Piston, Connecting Rod, and Bearing Cleaning and Inspection
45. Camshaft and Bearings Cleaning and Inspection
46. Timing Chain and Sprocket Cleaning and Inspection
47. Camshaft Position Actuator Magnet Cleaning and Inspection
48. Camshaft Position Actuator Cleaning and Inspection
49. Valve Lifter Cleaning and Inspection
50. Valve Rocker Arm and Push Rod Cleaning and Inspection
51. Cylinder Head Disassemble
52. Cylinder Head Cleaning and Inspection
53. Valve Guide Reaming, and Valve and Seat Grinding
54. Cylinder Head Assemble
55. Oil Pump Disassemble
56. Oil Pump Cleaning and Inspection
57. Oil Pump Assemble
58. Engine Front Cover Cleaning and Inspection
59. Valve Rocker Arm Cover Cleaning and Inspection
60. Positive Crankcase Ventilation (PCV) Valve Cleaning and Inspection
61. Oil Pan Cleaning and Inspection
62. Lower Intake Manifold Cleaning and Inspection
63. Upper Intake Manifold Cleaning and Inspection
64. Exhaust Manifold Cleaning and Inspection
65. Water Pump Cleaning and Inspection
66. Thread Repair
67. Service Prior to Assembly
68. Camshaft Bearing Installation
69. Piston Oil Nozzle Installation
70. Crankshaft and Bearing Installation
71. Crankshaft Rear Oil Seal Installation
72. Piston, Connecting Rod, and Bearing Installation
73. Camshaft Installation
74. Timing Chain and Sprocket Installation
75. Engine Front Cover Installation
76. Crankshaft Front Oil Seal Installation
77. Oil Pump Drive Installation
78. Camshaft Position Actuator Magnet Installation
79. Oil Pump Installation
80. Oil Pan Installation
81. Cylinder Head Installation - Left Side
82. Cylinder Head Installation - Right Side
83. Water Pump Installation
84. Valve Lifter Installation
85. Valve Rocker Arm and Push Rod Installation
86. Lower Intake Manifold Installation
87. Upper Intake Manifold Installation
88. Valve Rocker Arm Cover Installation - Left Side
89. Valve Rocker Arm Cover Installation - Right Side
90. Water Outlet and Thermostat Installation
91. Exhaust Manifold Installation - Left Side
92. Exhaust Manifold Installation - Right Side
93. Oil Filter Adapter Installation
94. Oil Level Indicator and Tube Installation
95. Engine Lift Rear Bracket Installation
96. Coolant Crossover Pipe Installation
97. Drive Belt Tensioner Installation
98. Engine Flywheel Installation
99. Crankshaft Balancer Installation
100. Engine Prelubing