Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Valve Lash Adjustment
2. Draining Fluids and Oil Filter Removal
3. Engine Flywheel Removal
4. Oil Level Indicator and Tube Removal
5. Exhaust Manifold Removal
6. Intake Manifold Removal
7. Crankshaft Pulley Removal
8. Cylinder Head Cover Removal
9. Water Pump Removal
10. Timing Chain Tensioner Removal
11. Timing Chain Housing Removal
12. Timing Chain and Sprocket Removal
13. Camshaft Position Actuator Locking Pin Adjustment
14. Intake Camshaft and Lifter Removal
15. Exhaust Camshaft and Lifter Removal
16. Cylinder Head Removal
17. Oil Filter Adapter Removal
18. Oil Pan Removal
19. Oil Pump Removal
20. Piston, Connecting Rod, and Bearing Removal
21. Crankshaft Rear Oil Seal Removal
22. Crankshaft and Bearing Removal
23. Engine Block Cleaning and Inspection
24. Crankshaft Pulley Cleaning and Inspection
25. Engine Flywheel Cleaning and Inspection
26. Cylinder Boring and Honing
27. Crankshaft and Bearing Cleaning and Inspection
28. Piston and Connecting Rod Disassemble
29. Piston, Connecting Rod, and Bearing Cleaning and Inspection
30. Piston and Connecting Rod Assemble
31. Camshafts Cleaning and Inspection
32. Valve Lifter and Guide Cleaning and Inspection
33. Timing Chain and Sprocket Cleaning and Inspection
34. Cylinder Head Disassemble
35. Cylinder Head Cleaning and Inspection
36. Valve Guide Reaming, and Valve and Seat Grinding
37. Cylinder Head Assemble
38. Oil Pump Disassemble
39. Oil Pump Cleaning and Inspection
40. Oil Pump Assemble
41. Intake Manifold Cleaning and Inspection
42. Exhaust Manifold Cleaning and Inspection
43. Oil Pan Cleaning and Inspection
44. Thread Repair
45. Service Prior to Assembly
46. Crankshaft and Bearing Installation
47. Crankshaft Rear Oil Seal Installation
48. Piston, Connecting Rod, and Bearing Installation
49. Oil Pump Installation
50. Cylinder Head Installation
51. Intake Camshaft and Lifter Installation
52. Exhaust Camshaft and Lifter Installation
53. Timing Chain and Sprocket Installation
54. Timing Chain Housing Installation
55. Timing Chain Tensioner Installation
56. Water Pump Installation
57. Crankshaft Front Oil Seal Installation
58. Cylinder Head Cover Installation
59. Oil Pan Installation
60. Oil Filter Adapter Installation
61. Intake Manifold Installation
62. Crankshaft Pulley Installation
63. Exhaust Manifold Installation
64. Oil Level Indicator and Tube Installation
65. Engine Flywheel Installation