Seals and Gaskets: Service and Repair

Axle Shaft Oil Seal Replacement

Tools Required
* J 35538 Axle Shaft Seal Installer
* J 36850 Transjel(R) Transmission Assembly Lubricant

Removal Procedure

1. Raise and suitably support the vehicle. Refer to Vehicle Lifting.
2. Place a drain pan or a suitable container under the transaxle.




3. Remove the transaxle oil level/filler plug (1) from the transaxle.
4. Remove the transaxle drain plug (2) from the transaxle.
5. Drain the transaxle oil.
6. Remove the wheel drive shaft from the vehicle.
7. Remove the drive axle shaft oil seal from the transaxle.

Installation Procedure




1. Use the J 35538 and a hammer in order to install a new wheel drive shaft oil seal (1):
2. Apply J 36850 to the new drive axle shaft oil seal lip.
3. Inspect the drive shaft sealing surface at the location of contact between the seal and the drive axle.
The drive axle surface should meet the following conditions:

* Smooth
* Free of scoring
* Free of burrs

4. Replace the wheel drive shaft if the sealing surface of the shaft is rough or scored.
5. Install the oil seal into the transaxle.

Important: The right oil seal installation depth should be approximately 1.6-2.2 mm (0.063-0.087 in).

The left oil seal installation depth should be approximately 0.6-1.2 mm (0.027-0.051 in).

6. Install the wheel drive shaft.

Notice: Refer to Fastener Notice.

7. Install the transaxle drain plug (2) with a new gasket into the transaxle.

Tighten the transaxle drain plug to 39 N.m (29 lb ft).

8. Add approximately 1.9 liters (2.0 qts) of API GL-4 or GL-5 SAE 75W-90 or the equivalent, into the transaxle oil level/filler plug hole.
Ensure that the oil level is even with the bottom of the transaxle oil level/filler plug hole.
9. Install the transaxle oil level/filler plug (1) into the transaxle.

Tighten the transaxle oil level/filler plug to 39 N.m (29 lb ft).

10. Remove the drain pan from under the transaxle.
11. Lower the vehicle.