Operation CHARM: Car repair manuals for everyone.

39. Cylinder Head Disassemble




Cylinder Head Disassemble

Special Tools
* J 8062 - Valve Spring Compressor - Head Off
* J 36017 - Valve Seal Remover
* J 43963 - Valve Spring Compressor (Off Car)

For equivalent regional tools, refer to Special Tools (Special Tools)




1. Remove the intake camshaft position sensor and bolt.





Note: Ensure that the valve train components are kept together and identified in order for proper installation in their original position.

2. Using the J 8062 - compressor and the J 43963 - Valve Spring Compressor (Off Car) , compress the valve spring.
3. Remove the valve keys.
4. Slowly release the J 8062 - compressor and the J 43963 - Valve Spring Compressor (Off Car) from the valve spring assembly.
5. Remove the retainer.




6. Remove the spring.





Caution: Do not damage the valve guide. Remove any burrs that have formed at the key groove by chamfering the valve stem with an oil stone or a file.

7. Using the J 36017 - remover , remove the valve seal. Do not reuse the valve seal.




8. Remove the valve.
9. Remove the remaining valves.




10. Remove the cylinder head plugs.