Charge Air Bypass Valve Solenoid Replacement

Charge Air Bypass Valve Solenoid Replacement

Removal Procedure




1. Disconnect the engine wiring harness electrical connector from the charge air bypass solenoid.
2. Reposition the charge air bypass solenoid vacuum hose clamp (5) at the turbocharger and remove the hose.
3. Remove the charge air bypass solenoid vacuum hose from the turbocharger coolant feed hose clamps (4).
4. Reposition the charge air bypass solenoid vacuum hose clamp (3) at the charge air cooler outlet pipe and remove the hose.
5. Reposition the charge air bypass solenoid vacuum hose clamp (1) at the intake manifold and remove the hose.
6. Remove the charge air bypass solenoid bolts (2).




7. Remove the charge air bypass solenoid.

Installation Procedure




1. Position the charge air bypass solenoid to the engine.





Caution: Refer to Fastener Caution (Fastener Caution).

2. Install the charge air bypass solenoid bolts (2) and tighten to 10 Nm (89 lb in).
3. Install the charge air bypass solenoid vacuum hose to the intake manifold and position the clamp (1).
4. Install the charge air bypass solenoid vacuum hose to the charge air cooler outlet pipe and position the clamp (3).
5. Install the charge air bypass solenoid vacuum hose to the turbocharger coolant feed hose clamps (4).
6. Install the charge air bypass solenoid vacuum to from the turbocharger and install the clamp (5).
7. Connect the engine wiring harness electrical connector to the charge air bypass solenoid.