P0462
DTC P0462
Diagnostic Instructions
* Perform the Diagnostic System Check - Vehicle (Initial Inspection and Diagnostic Overview) prior to using this diagnostic procedure.
* Review Strategy Based Diagnosis (Initial Inspection and Diagnostic Overview) for an overview of the diagnostic approach.
* Diagnostic Procedure Instructions (Initial Inspection and Diagnostic Overview) provides an overview of each diagnostic category.
DTC Descriptor
DTC P0462
- Fuel Level Sensor Circuit Low Voltage
Diagnostic Fault Information
Circuit/System Description
The fuel level sensor changes resistance in response to the fuel level. The engine control module (ECM) monitors the signal circuit of the fuel level sensor in order to determine the fuel level. When the fuel tank is full, the sensor resistance is low and the ECM senses a low signal voltage. When the fuel tank is empty, the sensor resistance is high and the ECM senses a high signal voltage. The ECM uses the signal circuit of the fuel level sensor in order to calculate the percentage of remaining fuel in the tank. The ECM sends the fuel level percentage via the serial data circuit to the body control module (BCM). The BCM sends serial data messages to the instrument panel cluster (IPC) in order to control the fuel gage and display the fuel level percent.
Conditions for Running the DTC
* The ignition is ON, with the engine running.
* The system voltage is between 9-16 V.
Conditions for Setting the DTC
* The sender output is less than 0.39 V.
* The above condition is present for greater than 30 seconds.
Action Taken When the DTC Sets
* The fuel gage defaults to empty.
* The low fuel indicator illuminates.
* The ECM records the operating conditions at the time that the diagnostic test fails. The ECM displays the failure information in the Failure Records on the scan tool.
Conditions for Clearing the DTC
* The DTC becomes history when the conditions for setting the DTC are no longer present.
* The history DTC clears after 40 malfunction-free warm-up cycles.
Reference Information
Schematic Reference
Instrument Cluster Schematics (Instrument Cluster Schematics)
Connector End View Reference
Component Connector End Views (Connector Views)
Description and Operation
Instrument Cluster Description and Operation (Description and Operation)
Electrical Information Reference
* Circuit Testing (Component Tests and General Diagnostics)
* Connector Repairs (Component Tests and General Diagnostics)
* Testing for Intermittent Conditions and Poor Connections (Component Tests and General Diagnostics)
* Wiring Repairs (Component Tests and General Diagnostics)
Scan Tool Reference
Control Module References (Programming and Relearning) for scan tool information.
Circuit/System Verification
Ignition ON, observe the scan tool Fuel Tank Level Remaining parameter. The reading should be between 4-98 percent.
Circuit/System Testing
Note: If equipped, the following tests can be performed at an inline connector. See schematics for the corresponding terminals to test at.
1. Ignition OFF, disconnect the harness connector at the fuel level sensor.
2. Ignition ON, verify the Fuel Tank Level remaining parameter is 4 percent or less.
• If greater than the specified range, test the signal circuit terminal B for a short to ground. If the circuit tests normal, replace the ECM.
3. If all circuits test normal, perform the fuel level sensor component test before replacing the fuel level sensor.
Component Testing
1. Ignition OFF, remove the fuel level sender.
2. While sweeping the fuel level sensor through its full range of motion, test for a minimum value less than 41 ohm and a maximum value greater than 119 ohm between signal terminal B and the low reference terminal C.
• If not within the specified range, replace the fuel level sensor.
Repair Instructions
Perform the Diagnostic Repair Verification (Verification Tests) after completing the diagnostic procedure.
* Fuel Level Sensor Replacement (Service and Repair) for the 2.4L engine
* Fuel Level Sensor Replacement (Service and Repair) for the 2.0L engine
* Control Module References (Programming and Relearning) for the engine control module ECM replacement, setup and programming