Brake Pedal Assy: Service and Repair

Brake Pedal Assembly Replacement

Removal Procedure




1. Remove the screws that hold the trim panel to the instrument panel.
2. Remove the trim panel.
3. Remove the stop lamp switch. Refer to Stop Lamp Switch Replacement (Service and Repair).
4. Disconnect the retaining ring, the pin, and the spring from the pushrod/brake pedal connection.




5. Remove the pedal mounting shaft and nut.
6. Remove the brake pedal, exposing the brake booster pushrod and the pedal-to-dash panel bracket.




7. Remove the brake pedal cover.

Installation Procedure




1. Install a new brake pedal cover, if needed.
2. Coat the pedal shaft with grease.
3. Position the brake pedal on the pedal-to-dash panel bracket and the pedal shaft.

Caution: Refer to Fastener Caution (Fastener Caution).

4. Place the nut on the pedal mounting shaft.

Tighten the brake pedal-to-pedal bracket nut to 22 Nm (16 lb ft).

5. Install the pushrod to the pedal with the pin and the retaining ring.




6. Install the spring on the shaft in its original position.
7. Install the stop lamp switch. Refer to Stop Lamp Switch Replacement (Service and Repair).




8. Install the trim panel with the screws.

Tighten the trim panel screws to 7 Nm (62 lb in).