Fuel Supply Line: Service and Repair
Fuel Hose/Pipe Assembly Replacement
Removal Procedure
Warning
Do not allow smoking or the use of open flames in the area where work on the fuel or EVAP system is taking place. Anytime work is being done on the fuel system, disconnect the negative battery cable, except for those tests where battery voltage is required.
1. Relieve the fuel pressure. Refer to Fuel Pressure Relief (Service and Repair).
2. Disconnect the front fuel hose from the fuel rail.
3. Lift and suitably support the vehicle. Refer to Lifting and Jacking the Vehicle (Service and Repair).
4. Disconnect the front fuel hose from the fuel pipe.
5. Disconnect the rear fuel hose from the fuel pipe.
6. Remove the fuel pipe mounting plastic bolt.
7. Remove the fuel pipe mounting screws and cover.
8. Remove the fuel pipe.
9. Remove the fuel pump access cover. Refer to Fuel Sender Assembly Replacement (Service and Repair).
10. Disconnect the fuel hose from the fuel pump.
11. Remove the fuel tank. Refer to Fuel Tank Replacement (Removal and Replacement).
12. Remove rear fuel hose.
Installation Procedure
1. Connect the rear fuel hose.
2. Install the fuel tank. Refer to Fuel Tank Replacement (Removal and Replacement).
3. Install the fuel pump access cover. Refer to Fuel Sender Assembly Replacement (Service and Repair).
4. Install the fuel pipe.
5. Install the fuel pipe mounting screws and cover.
6. Install the fuel pipe mounting plastic bolt.
7. Connect the rear fuel hose to the fuel pipe.
8. Connect the front fuel hose to the fuel pipe.
9. Lower the vehicle.
10. Connect the fuel hose to the fuel rail.
11. Connect the negative battery cable, if disconnected.