Clutch Release Bearing: Service and Repair
Release Bearing Replacement
Special Tools
* DT 47513 (DW210-030) Bushing Joint Pipe
* DT 47514 (DW210-040) Bushing Remover/Installer
* J 2619-01 (09930-30102) Sliding Shaft
* 09943-88211 Bushing, Bearing Installer
Removal Procedure
1. Remove the transaxle from the vehicle. Refer to Transmission Replacement (D16 - Manual Transmission) for the D16 transaxle or Transmission Replacement (Transmission Replacement) for the Y4M transaxle.
2. Remove the release arm (2). Refer to Clutch Pedal Arm Replacement (Clutch Pedal Arm Replacement).
3. Remove the release bearing.
4. Remove the release shaft and bushing.
5. Remove the No. 2 bushing and the seal using DT 47514 (1) and a hammer.
6. Remove the release shaft (2).
7. Thread the tap (M16 x 1.51) (2) into the bushing.
8. Connect J 2619-01 (2) to the end of DT 47513 (1).
9. Remove the bushing by pulling.
Release Bearing and Shaft Inspection
Bearing Inspection
Perform the following release bearing inspection:
1. Inspect for noisy, worn and damaged release bearing.
2. Inspect for a grabbing rotation of release bearing.
3. Replace the release bearing if necessary.
Shaft Inspection
Perform the following release bearing shaft inspection:
1. Inspect for a warped shaft (1).
2. Inspect for a worn fork (2).
3. Replace the shaft if necessary.
Installation Procedure
1. Install the release shaft No. 1 bushing using DT 47513 (2), 09943-88211 (1) and a hammer.
2. Install the release shaft.
3. Coat the release shaft and bushing with grease.
4. Install the release shaft No. 2 bushing and seal using DT 47514 (1) and a hammer.
5. Coat the spline of the transaxle input shaft with multipurpose grease.
6. Coat the release bearing bore of the release shaft with multi-purpose grease.
7. Install the release bearing.
8. Install the release arm (2). Refer to Clutch Pedal Arm Replacement (Clutch Pedal Arm Replacement)
Caution: Refer to Fastener Caution (Fastener Caution).
9. Install the release arm bolt and nut (1) and tighten to 16 Nm (12 lb ft).
10. Install the transaxle to the vehicle. Refer to Transmission Replacement (D16 - Manual Transmission) for the D16 transaxle or Transmission Replacement (Transmission Replacement) for the Y4M transaxle.