Front Wheel Drive Shaft Inner Joint and Boot Replacement (Manual)

Front Wheel Drive Shaft Inner Joint and Boot Replacement (Manual)

Special Tools
* J 8059 Snap Ring Pliers
* J 35566 Seal Clamp Pliers

Removal Procedure




1. Remove the large seal retaining clamp. Discard the clamp.
2. Remove the small seal retaining clamp. Discard the clamp.




3. Clean and degrease the joint.
4. Remove the shaft retaining ring using J 8059 (1).




5. Remove the axle shaft from the joint assembly.

Warning

The ball retainer is stacked in position and is not serviceable. Attempting to service the ball retainer could result in reduced vehicle performance and possible personal injury.

6. Remove the seal from the joint assembly.

Installation Procedure




1. Install a new small seal retaining clamp onto the seal. Do not crimp.
2. Install the seal onto the axle shaft.
3. Install the joint assembly onto the axle shaft.




4. Install the shaft retaining ring using the J 8059 (1).




5. Fill the joint assembly with 120-140 grams (4.2-4.9 ounces) of the recommended grease. Repack the tripot with 120-140 grams (4.2-4.9 ounces) of the recommended grease.
6. Install the new large seal retaining clamp.
7. Crimp the new large seal retaining clamp using J 35566 (1).
8. Crimp the new small retaining clamp using J 35566 (1).