Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Draining Fluids and Oil Filter Removal
2. Engine Flywheel Removal
3. Oil Level Indicator and Tube Removal
4. Exhaust Manifold Removal
5. Intake Manifold Removal
6. Camshaft Cover Removal
7. Timing Chain Tensioner Removal
8. Timing Chain Housing Removal
9. Camshaft Position Actuator Locking Pin Adjustment
10. Intake Camshaft and Valve Lifter Removal
11. Exhaust Camshaft and Valve Lifter Removal
12. Cylinder Head Removal
13. Oil Pan Removal (Lower)
14. Oil Pan Removal (Upper)
15. Oil Pump Removal
16. Piston, Connecting Rod, and Bearing Removal
17. Crankshaft Rear Oil Seal Removal
18. Crankshaft and Bearing Removal
19. Engine Block Cleaning and Inspection
20. Crankshaft and Bearing Cleaning and Inspection
21. Piston and Connecting Rod Disassemble
22. Piston, Connecting Rod, and Bearing Cleaning and Inspection
23. Piston and Connecting Rod Assemble
24. Camshaft Cleaning and Inspection
25. Valve Lifter and Guide Cleaning and Inspection
26. Camshaft Timing Chain and Sprocket Cleaning and Inspection
27. Cylinder Head Disassemble
28. Cylinder Head Cleaning and Inspection
29. Valve Guide Reaming, and Valve and Seat Grinding
30. Cylinder Head Assemble
31. Oil Pump Disassemble
32. Oil Pump Cleaning and Inspection
33. Oil Pump Assemble
34. Exhaust Manifold Cleaning and Inspection
35. Service Prior to Assembly
36. Crankshaft and Bearing Installation
37. Crankshaft Rear Oil Seal Installation
38. Piston, Connecting Rod, and Bearing Installation
39. Oil Pump Installation
40. Cylinder Head Installation
41. Intake Camshaft and Valve Lifter Installation
42. Exhaust Camshaft and Valve Lifter Installation
43. Timing Chain Housing Installation
44. Timing Chain Tensioner Installation
45. Camshaft Cover Installation
46. Oil Pan Installation (Upper)
47. Oil Pan Installation (Lower)
48. Intake Manifold Installation
49. Exhaust Manifold Installation
50. Oil Level Indicator and Tube Installation
51. Engine Flywheel Installation