Operation CHARM: Car repair manuals for everyone.

31. Cylinder Head Disassemble




Cylinder Head Disassemble

Special Tools
* EN 46353 - Valve Spring Compressor Adapter
* J 8062 - Valve Spring Compressor





Note: Arrange the valve lifters in the correct order.

1. Remove the 16 valve lifters from the cylinder head.





Note: Arrange the removed parts in the correct order.

2. Using J 8062 - compressor (1), EN 46353 - adapter , and wooden blocks (2), remove the 16 retainer locks.
3. Remove the 8 retainers, compression springs and intake valves.





Note: Arrange the removed parts in the correct order.

4. Using J 8062 - compressor (1) and wooden blocks (2), remove the 16 retainer locks.
5. Remove the 8 retainers, compression springs and exhaust valves.




6. Using needle nose pliers, remove the valve stem oil seals.




7. Using compressed air and a magnetic pick-up tool, remove the valve spring seats by blowing air onto them.





Note: If water leaks from the straight screw plug or the plug is corroded, replace it.

8. Using a 14 mm straight hexagon wrench, remove the 2 No. 1 straight head screw plugs and 2 gaskets.
9. Remove stud bolt.
10. Remove ring pin.