42. 4-5 Reverse Clutch Housing Assemble

4-5 Reverse Clutch Housing Assemble

Special Tools

DT-47693-2 Dam Protector




1. Coat the discs with ATF WS.
2. Install the discs (1) and plates (2) to the transaxle case.
3. Install the snap ring.





Note: Be careful not to damage the bushing inside the clutch hub during installation.

4. Install the direct clutch and 4, 5 clutch hub (3) to the rear sun gear assembly.
5. Coat the thrust bearing with ATF WS.

Note: When installing the bearing, hold the side of the clutch hub.

6. Install the direct and 4, 5 clutch hub thrust bearing and race to the direct and 4, 5 clutch hub.

* Bearing A, Inside Bearing Diameter - 25.0 mm (0.984 in)
* Bearing A, Outside Bearing Diameter - 39.5 mm (1.555 in)
* Race B, Inside Bearing Diameter - 23.6 mm (0.929 in)
* Race B, Outside Bearing Diameter - 36.6 mm (1.441 in)




7. Coat a new O-ring (1) with ATF WS, and install it to the direct 4, 5 reverse clutch housing.




8. Coat the direct 4, 5 reverse with ATF WS, and install it to the intermediate shaft (1).




9. Coat the direct 4, 5 clutch piston (1) with ATF WS, and install it to the direct 4, 5 reverse clutch housing.





Note: When installing the spring sub-assembly, ensure that all springs are fitted in the piston correctly.

10. Install the direct 4, 5 clutch spring (1) to the direct 4, 5 reverse clutch housing.
11. Coat the direct 4, 5 clutch piston spring guide with ATF WS.





Note:
* Be careful not to damage the lip seal of the direct 4, 5 clutch piston spring guide.
* Ensure that the clutch piston spring guide is not pinched and there are no other defects at the sealing lip.
* Apply ATF WS to the sealing lip prior to installation.

12. Install the direct 4, 5 clutch piston spring guide (1) to the direct 4, 5 and reverse clutch housing (2).




13. Compress the direct 4, 5 clutch piston return spring with a press and DT-47693-2 (1).

Note:
* Stop pressing when the spring seat is 1-2 mm (0.039-0.078 in) from the snap ring groove. This prevents the spring seat from being deformed.
* Do not expand the snap ring excessively.

14. Using a snap ring expander, install the snap ring to the direct 4, 5 reverse clutch housing.





Note: Ensure that the end gap of the snap ring is not aligned with any of the stoppers (1).

15. Position the end gap of the snap ring in the piston.




16. Coat the discs with ATF WS.
17. Install the plates (3), discs (2) and flange (1) to the direct 4, 5 reverse clutch housing.




18. Using a screwdriver, install the snap ring (1).




19. Coat the discs with ATF WS.

Note:
* Install the cushion plate with the mark on the white surface facing the plate.
* Be careful about the order of discs, plates and flange.

20. Install the cushion plate (3), plates (4), discs (2) and flange (1) to the 4, 5 reverse clutch housing.




21. Using a screwdriver, install the snap ring (1).