B)1981/82 Model - Kit #000 043 017 00
This kit contains the following parts:
1 End Plate 931 104 041 00
1 Gasket 059 127 311 A
2 Washer N 011 525 13
2 Screw N 014 710 3
1 Pipe 931 107 219 01
1 Hose 477 209 303
1 Hose 931 110 181 00
3 Clamp N 024 510 3
1 Cap 930 110 256 01
1 Seal 999 701 477 40
1 Gasket Set 060 198 025
1 Hose 931 107 394 02
1 Gasket 931 110 152 00
Work Sequence
- Disconnect battery.
- Remove suction/pressure line between turbocharger and intake air sensor, cover opening of pressure line with clean cloth.
- Remove valve cover.
- Disconnect fuel lines at injectors.
- Remove upper and lower section of air cleaner.
- Disconnect mixture control unit including lower section and lay aside; do this by unscrewing hexagon nuts and removing dust cover and vent hose from oil separator on lower section.
Do not unscrew fuel lines.
- Locate and center punch for hole in center of cylinder head flange near #1 fuel injector (see arrow - illustration III)
- Drill 13 mm (1/2 in.) diameter hole
Caution: To prevent shavings from getting inside of engine, coat engine flange area and drill bit with grease or use shop vacuum cleaner for suction of shavings during drilling.
- Install end plate with gasket washer and 8 x 20 mm bolts. The connecting tube must face up.
- Reinstall valve cover.
- Cut off old vent hose on turbocharger such that approximately
60 mm of hose remains on adapter.
- Push pipe onto hose and secure with hose clamp.
- Push foam rubber part over pipe use silicone.
- Push shaped hose onto pipe and install hose clamps
- Check breather hose between oil separator and crankcase for proper routing. In the event of a necessary replacement use hose 931 107 169 00 and 931 107 169 00 together with tube
931 107 389 00.
- Remove old hose leading to branch on crankcase vent hose and plug opening with an end cap part number 930 110 256 01.
- Install hose clamp.
- Prior to reinstalling mixture control unit, check condition of rubber boot 931 110 138 04; replace if necessary.
- Reinstall mixture control unit, ensure proper position of dust cover.
- Reconnect fuel lines at injectors.
- Reinstall suction/pressure line.
- Install new hose 931 107 394 02 (from kit) between oil separator and air filter.
- Reinstall air cleaner.
- Reconnect battery.
- Start engine, check for leaks, then check idle speed and CO.
1981/82 Model Illustration